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Home >> Toyota >> 2010 >> Matrix S, FWD, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 24 (Engine Fuel System (2ZR-FE) (Service Information)) >> Fuel Pressure Regulator >> Removal >> Removal

Fuel Pressure Regulator: Removal: Removal

WARNING: This page is about a different variant/trim than selected.
  1. DISCHARGE FUEL SYSTEM PRESSURE 
    1. Discharge fuel system pressure . Refer to PRECAUTION .
  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
  3. REMOVE FUEL SUCTION TUBE ASSEMBLY 
    1. Remove the fuel suction tube assembly from the fuel tank assembly . Refer to REMOVAL .
  4. DRAIN FUEL 
  5. REMOVE FUEL SENDER GAUGE ASSEMBLY  See step  4
  6. REMOVE FUEL PUMP 
    1. Disconnect the wire harness connector.
      NOTE:

      Do not damage the wire harness.

    2. Disconnect the connector of the fuel pump harness.
    3. Disconnect the fuel pump filter hose.
      Fig 1: Locating Fuel Pump Filter Hose
      GTY194606Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the E-ring and separate the 2 claws, then remove the fuel pump sub-tank.
      Fig 2: Locating Fuel Pump Sub-Tank E-Ring And Claws
      GTY218602Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Do not separate the tube indicated in the illustration. Refer to PRECAUTION .

    5. Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws and remove the No. 1 fuel suction support.
      Fig 3: Identifying No. 1 Fuel Suction Support Claws
      GTY193385Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Using a screwdriver with its tip wrapped in protective tape, disengage the 5 claws, and remove the fuel pump filter and fuel pump from the fuel filter.
      Fig 4: Identifying Fuel Pump Filter Claws
      GTY193386Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Do not damage the fuel pump filter.
      • Do not remove the suction filter.
      • Do not use either the fuel pump or the suction filter if the suction filter is removed from the fuel pump.
    7. Disconnect the fuel pump harness connector.
      Fig 5: Locating Fuel Pump Connector
      GTY163839Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    8. Remove the O-ring.
      Fig 6: Identifying Fuel Pump O-Ring
      GTY178340Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE FUEL PRESSURE REGULATOR ASSEMBLY 
    1. Using a screwdriver with its tip wrapped in protective tape, remove the fuel pressure regulator assembly.
      Fig 7: Locating Fuel Pressure Regulator Assembly
      GTY167565Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Slowly pull out the fuel pressure regulator assembly because the O-ring is firmly installed between the regulator and the fuel filter.

    2. Remove the 2 O-rings from the fuel pressure regulator assembly.
      Fig 8: Locating Fuel Pressure Regulator Assembly O-Rings
      GTY193016Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002