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Rear Crankshaft Oil Seal: Installation: Installation

WARNING: This page is about a different variant/trim than selected.
  1. INSTALL REAR ENGINE OIL SEAL 
    1. Apply MP grease to the lip of a new oil seal.
      NOTE:

      Keep the lip free from foreign matter.

    2. Using SST and a hammer, tap in the oil seal until its surface is flush with the rear oil seal retainer edge.
      Fig 1: View Of Rear Engine Oil Seal Installation Procedure
      GTY188643Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09223-15030 
      • SST: 09950-70010 
        • 09951-07100
      NOTE:
      • Wipe any extra grease off the crankshaft.
      • Do not tap the oil seal at an angle.
  2. INSTALL FLYWHEEL SUB-ASSEMBLY (for Manual Transaxle) 
    1. Using SST, hold the crankshaft.
      Fig 2: Removing Crankshaft Pulley Bolt
      GTY193264Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09213-58014 
        • 91551-80840
      • SST: 09330-00021 
      NOTE:

      Check the SST installation positions when installing them to prevent the SST fixing bolts from coming into contact with the timing chain cover sub-assembly.

    2. Apply adhesive to 2 or 3 threads of the bolt ends.
      Fig 3: Applying Adhesive To End Or Threads Of Bolts
      GTY175679Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Adhesive

      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

    3. Using several steps, uniformly install and tighten the 8 bolts in the sequence shown in the illustration.
      Fig 4: Locating Flywheel And Bolts
      GTY166049Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf) 

    4. Mark the top of the bolts with paint.
      Fig 5: Identifying Paint Marks On Upper Edge Of Bolt Heads
      GTY161147Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Retighten the 8 bolts an additional 90° in the same sequence.
    6. Check that the paint marks are now at a 90° angle to the top.
    7. Check that the crankshaft turns smoothly.
  3. INSTALL DRIVE PLATE AND RING GEAR SUB-ASSEMBLY (for Automatic Transaxle) 
    1. Using SST, hold the crankshaft.
      Fig 6: Removing Crankshaft Pulley Bolt
      GTY193264Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09213-58014 
        • 91551-80840
      • SST: 09330-00021 
      NOTE:

      Check the SST installation positions when installing them to prevent the SST fixing bolts from coming into contact with the timing chain cover sub-assembly.

    2. Clean the bolts and the bolt holes.
    3. Apply a few drops of adhesive to 2 or 3 threads of the 8 bolts tip.
      Fig 7: Applying Adhesive To End Or Threads Of Bolts
      GTY175679Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Adhesive

      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

    4. Install the front drive plate spacer.

      HINT: 

      Front spacer is reversible.

    5. Install the drive plate and rear drive plate spacer onto the crankshaft.
      Fig 8: View Of Drive Plate And Rear Drive Plate Spacer
      GTY210906Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. In several steps, uniformly install and tighten the 8 bolts in the sequence shown in the illustration.
      Fig 9: Identifying Drive Plate Bolts Tightening Sequence
      GTY168100Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 88 N*m (897 kgf*cm, 65 ft.*lbf) 

  4. INSTALL CLUTCH DISC ASSEMBLY (for Manual Transaxle)  . Refer to INSTALLATION - Step 1
  5. INSTALL CLUTCH COVER ASSEMBLY (for Manual Transaxle)  . Refer to INSTALLATION - Step 2
  6. INSPECT AND ADJUST CLUTCH COVER ASSEMBLY (for Manual Transaxle)  . Refer to INSTALLATION - Step 3
  7. INSTALL MANUAL TRANSAXLE ASSEMBLY (for Manual Transaxle) 

    HINT: 

    Refer to INSTALLATION for C59.

  8. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY (for Automatic Transaxle) 

    HINT: 

    Refer to INSTALLATION for U341E.

  9. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE 

    HINT: 

    Refer to INSTALLATION .