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CLUTCH UNIT (for E351): Removal

WARNING: This page is about a different variant/trim than selected.
  1. REMOVE MANUAL TRANSAXLE ASSEMBLY 

    (See REMOVAL ).

  2. REMOVE CLUTCH RELEASE FORK SUB-ASSEMBLY 
    1. Remove the clutch release fork with the clutch release bearing from the transaxle assembly.
  3. REMOVE CLUTCH RELEASE BEARING ASSEMBLY 
    1. Remove the release bearing hub clip and clutch release bearing assembly from the clutch release fork.
      Fig 1: Identifying Clutch Release Fork With Clutch Release Bearing
      G04977150Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE RELEASE FORK SUPPORT 
    1. Remove the release fork support from the manual transaxle assembly.
  5. REMOVE CLUTCH RELEASE FORK BOOT 
    Fig 2: Locating Release Fork Support
    G04977161Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE CLUTCH COVER ASSEMBLY 
    1. Put matchmarks on the clutch cover assembly and flywheel sub-assembly.
    2. Loosen the 6 bolts one turn at a time until the spring tension is released.
    3. Remove the 6 bolts and pull off the clutch cover assembly.
      NOTE: Do not drop the clutch disc assembly.
  7. REMOVE CLUTCH DISC ASSEMBLY 
    NOTE: Keep the lining part of the clutch disc assembly, the pressure plate and the surface of the flywheel sub-assembly away from oil and foreign matter.
    Fig 3: Loosening Clutch Cover Assembly Bolts
    G06012644Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002