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Home >> Toyota >> 2009 >> Matrix XRS, Automatic >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> Engine Fuel System (2AZ-FE) >> Fuel Sender Gauge Assembly >> Removal

Fuel Sender Gauge Assembly: Removal

  1. DISCHARGE FUEL SYSTEM PRESSURE 
    1. Discharge fuel system pressure (See FUEL SYSTEM ).
  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
  3. REMOVE FUEL SUCTION TUBE ASSEMBLY 
    1. Remove the fuel suction tube assembly from the fuel tank assembly (See REMOVAL ).
  4. REMOVE FUEL SENDER GAUGE ASSEMBLY (for 4WD) 
    1. Disconnect the fuel sender gauge connector.
      NOTE: Do not damage the wire harness.
    2. Release the lock and slide the fuel sender gauge assembly to remove it.
      NOTE: Make sure that the fuel sender gauge arm does not bend.
      Fig 1: Sliding Fuel Sender Gauge Assembly (4WD)
      G06041977Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE FUEL SENDER GAUGE ASSEMBLY (for 2WD) 
    1. Disconnect the fuel sender gauge connector.
      NOTE: Do not damage the wire harness.
    2. Release the lock and slide the fuel sender gauge assembly to remove it.
      NOTE: Make sure that the fuel sender gauge arm does not bend.
      Fig 2: Sliding Fuel Sender Gauge Assembly (2WD)
      G06009823Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE NO. 2 REAR FLOOR SERVICE HOLE COVER (for 4WD) 
    1. Remove the rear floor service hole cover.
    Fig 3: Identifying No. 2 Rear Floor Service Hole Cover (4WD)
    G06041979Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE FUEL SENDER GAUGE RH ASSEMBLY (for 4WD) 
    1. Disconnect the fuel sender gauge connector.
      Fig 4: Locating Fuel Sender Gauge Connector
      G06041980Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 5 bolts and fuel sender gauge RH assembly.
      NOTE: Be careful not to bend the arm of the fuel sender gauge.
      Fig 5: Locating Fuel Sender Gauge And Bolts
      G06041981Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002