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Propeller Shaft Assembly: Removal

  1. REMOVE PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY 
    1. Depress the brake pedal and hold it.
    2. Using a hexagon wrench (6 mm), loosen the cross groove joint set bolts 1/2 turn.
      NOTE:
      • Put a piece of cloth or equivalent into the inside of the universal joint cover so that the boot does not touch the inside of the universal joint cover.
      • Do not remove the bolts.
        Fig 1: Loosening Cross Groove Joint Set Bolts
        G06046065Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Place matchmarks on the rear propeller shaft and the electromagnetic control coupling assembly.
    4. Remove the 4 nuts and 4 washers.
    5. Using a brass bar and a hammer, separate the rear propeller shaft with center bearing shaft assembly.
      Fig 2: Identifying Matchmarks On Rear Propeller Shaft And Electromagnetic Control Coupling Assembly
      G06046066Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Remove the 4 bolts and 4 No. 2 center support bearing washers.
      NOTE: When removing the bolts and washers, do not apply excessive force to the universal joint.
    7. Pull out the propeller with center bearing shaft assembly from the transfer.
      NOTE:
      • When removing the propeller shaft, do not apply excessive force to the universal joint.
      • During and after the removal of the propeller shaft, keep the universal joint angle straight (within 10 degrees).
      • Be careful not to damage the oil seal.
        Fig 3: Locating Propeller Shaft Bolts
        G06046067Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    8. Insert SST into the transfer to prevent oil leakage.

      SST 09325-20010 

      NOTE: Be careful not to damage the oil seal.
      Fig 4: Identifying SST
      G06046068Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002