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FRONT SUSPENSION MEMBER (for 4WD): Installation

  1. TEMPORARILY INSTALL FRONT LOWER SUSPENSION ARM LH  (See INSTALLATION  )
  2. TEMPORARILY INSTALL FRONT LOWER SUSPENSION ARM RH 

    HINT:

    Perform the same procedure as the LH side.

  3. TEMPORARILY INSTALL CENTER ENGINE MOUNTING MEMBER SUB-ASSEMBLY 
    1. Temporarily install the center engine mounting member sub-assembly with the 4 bolts.
  4. TEMPORARILY INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY 
    1. Temporarily install the 4 bolts.
      Fig 1: Locating Center Engine Mounting Sub-Assembly And Bolts
      G06013659Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Fig 2: Locating Front Suspension Crossmember Sub-Assembly And Bolts
      G06034606Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Temporarily install the front suspension member sub-assembly with the bolt and 2 nuts.
      Fig 3: Locating Front Suspension Crossmember Sub-Assembly Bolts And Nuts
      G06034604Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. CONNECT STEERING LINK ASSEMBLY  (See INSTALLATION )
  6. INSTALL NO. 1 FRONT STABILIZER BRACKET LH 
    1. Install the No. 1 front stabilizer bracket LH with the 2 bolts.

      Torque: 24 N*m (245 kgf*cm, 18 ft.*lbf) 

  7. INSTALL NO. 1 FRONT STABILIZER BRACKET RH 

    HINT:

    Perform the same procedure as the LH side.

    Fig 4: Locating Front Stabilizer Bracket LH And Bolts
    G06034607Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. FULLY TIGHTEN FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY 
    1. While alternately inserting SST into the reference holes on the front suspension crossmember RH and LH, tighten the 2 bolts (A), 2 bolts (B), bolt (C), and 2 nuts (D) on the RH and LH sides to the respective specified torque in several steps.

      SST 09670-00010 

      Fig 5: Locating Front Suspension Crossmember Sub-Assembly Nuts And Bolts
      G06034616Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: Bolt A 

      113 N*m (1152 kgf*cm, 83 ft.*lbf) 

      Bolt B 

      157 N*m (1600 kgf*cm, 116 ft.*lbf) 

      Bolt C 

      52 N*m (530 kgf*cm, 38 ft.*lbf) 

      Nut D 

      52 N*m (530 kgf*cm, 38 ft.*lbf) 

  9. FULLY TIGHTEN CENTER ENGINE MOUNTING MEMBER SUB-ASSEMBLY 
    1. Fully tighten the center engine mounting member sub-assembly with the 4 bolts.

      Torque: Bolt A 

      60 N*m (612 kgf*cm, 44 ft.*lbf) 

      Bolt B 

      81 N*m (826 kgf*cm, 60 ft.*lbf) 

      Fig 6: Locating Center Engine Mounting Member Sub-Assembly With Bolts
      G06013667Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL FRONT HOOK ASSEMBLY 
    1. Install the front hook assembly with the 2 bolts.

      Torque: 39 N*m (398 kgf*cm, 29 ft.*lbf) 

  11. CONNECT FRONT LOWER SUSPENSION ARM LH  (See INSTALLATION  )
  12. CONNECT FRONT LOWER SUSPENSION ARM RH 

    HINT:

    Perform the same procedure as the LH side.

  13. INSTALL ENGINE UNDER COVER LH 
    Fig 7: Locating Front Hook Assembly And Bolts
    G06013658Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. INSTALL ENGINE UNDER COVER RH 
  15. CONNECT NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY  (See INSTALLATION )
  16. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY  (See INSTALLATION )
  17. PLACE FRONT WHEELS FACING STRAIGHT AHEAD 
  18. INSTALL COLUMN HOLE COVER SILENCER SHEET  (See INSTALLATION )
  19. INSTALL FRONT WHEELS 

    Torque: 103 N*m (1050 kgf*cm, 76 ft.*lbf) 

  20. STABILIZE SUSPENSION  (See INSTALLATION  )
  21. FULLY TIGHTEN FRONT LOWER SUSPENSION ARM LH  (See INSTALLATION  )
  22. FULLY TIGHTEN FRONT LOWER SUSPENSION ARM RH 

    HINT:

    Perform the same procedure as the LH side.

  23. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT 

    HINT:

    Inspect and adjust front wheel alignment (See FRONT WHEEL ALIGNMENT ).