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Home >> Toyota >> 2009 >> Matrix S, FWD, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 3 (Clutches Manual & Hydraulic) >> CLUTCH UNIT (for C59) >> Removal

CLUTCH UNIT (for C59): Removal

WARNING: This page is about a different variant/trim than selected.
  1. REMOVE MANUAL TRANSAXLE ASSEMBLY 

    (See REMOVAL ).

  2. REMOVE CLUTCH RELEASE FORK SUB-ASSEMBLY 
    1. Remove the clutch release fork with the clutch release bearing from the manual transaxle.
      Fig 1: Identifying Clutch Release Fork With Clutch Release Bearing
      G05194283Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE CLUTCH RELEASE FORK BOOT 
    1. Remove the clutch release fork boot from the manual transaxle.
      Fig 2: Identifying Clutch Release Fork Boot
      G06012625Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE CLUTCH RELEASE BEARING ASSEMBLY 
    1. Remove the release bearing and clip from the clutch release fork.
      Fig 3: Identifying Clutch Release Bearing And Clip
      G05194284Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE RELEASE FORK SUPPORT 
    1. Remove the release fork support from the manual transaxle.
      Fig 4: Locating Release Fork Support
      G06012627Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE CLUTCH COVER ASSEMBLY 
    1. Put matchmarks on the clutch cover assembly and the flywheel sub-assembly.
    2. Loosen each set bolt one turn at a time until the spring tension is released.
    3. Remove the set bolts and pull off the clutch cover.
      NOTE: Do not drop the clutch disc.
  7. REMOVE CLUTCH DISC ASSEMBLY 
    NOTE: Keep the lining part of the clutch disc assembly, the pressure plate, and the surface of the flywheel sub-assembly away from oil and foreign matter.
    Fig 5: Identifying Matchmarks On Clutch Cover Assembly And Flywheel Sub-Assembly
    G06044997Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002