Water Pump: Installation

INSTALL WATER PUMP ASSEMBLY
1. Remove any old seal packing material from the contact surface.
2. Apply a continuous bead of seal packing as shown in the illustration.
  Seal packing:
  
  Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
  
  Standard bead diameter:
  
  2.2 to 2.5 mm (0.0866 to 0.0984 in.)
  NOTE:
  - Remove any oil from the contact surface.
  - The parts must be set within 3 minutes after applying seal packing. Otherwise, the material must be removed and reapplied.
    
    Fig 1: Applying Continuous Bead Of Seal Packing
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the water pump and clamp bracket with the 4 bolts and 2 nuts.
  Torque: 9.0 N*m (92 kgf*cm, 80 in.*lbf)
  
  Fig 2: Locating Water Pump And Clamp Bracket Bolts And Nuts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Confirm that the wire harness of the crankshaft position sensor is secured to the wire harness clamp bracket through the back of the rib of the timing chain cover.
5. Install the wire harness clamp.
  
  Fig 3: Locating Wire Harness Clamp
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL WATER PUMP PULLEY
1. Using SST, install the water pump pulley with the 4 bolts.
  SST 09960-10010 (09962-01000, 09963-00700)
  
  Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf)
  
  Fig 4: Installing Water Pump Pulley Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL ENGINE MOUNTING INSULATOR SUB-ASSEMBLY RH (See INSTALLATION )
INSTALL GENERATOR ASSEMBLY (See INSTALLATION )
INSTALL V-RIBBED BELT (See INSTALLATION )
INSTALL RADIATOR RESERVE TANK ASSEMBLY (See INSTALLATION )
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
ADD ENGINE COOLANT (See REPLACEMENT )
INSPECT FOR COOLANT LEAK (See ON-VEHICLE INSPECTION )
INSTALL ENGINE UNDER COVER RH
INSTALL ENGINE UNDER COVER LH