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Home >> Toyota >> 2009 >> Matrix S, FWD, Automatic >> Repair and Diagnosis >> Drivelines & Axles >> Wheel Hubs >> Drive Shaft / Propeller Shaft >> FRONT DRIVE SHAFT ASSEMBLY (for 2ZR-FE) >> Disassembly

FRONT DRIVE SHAFT ASSEMBLY (for 2ZR-FE): Disassembly

  1. REMOVE NO. 2 FRONT AXLE INBOARD JOINT BOOT CLAMP 
    1. Using pliers, remove the No. 2 front axle inboard joint boot clamp as shown in the illustration.
      Fig 1: Removing/Installing No. 2 Front Axle Inboard Joint Boot Clamp
      G06013468Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE FRONT AXLE INBOARD JOINT BOOT CLAMP 
    1. Using pliers, remove the front axle inboard joint boot clamp as shown in the illustration.
  3. SEPARATE INBOARD JOINT BOOT 
    1. Separate the inboard joint boot from the front axle inboard joint assembly.
      Fig 2: Removing/Installing Front Axle Inboard Joint Boot Clamp
      G06013469Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE FRONT DRIVE INBOARD JOINT ASSEMBLY 
    1. Place matchmarks on the front axle inboard joint assembly and front axle outboard joint shaft.
      NOTE: Do not use a punch for the marks.
    2. Remove the front axle inboard joint assembly from the front axle outboard joint shaft.
      Fig 3: Identifying Matchmarks On Front Axle Inboard Joint Assembly And Outboard Joint Shaft
      G06013470Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using a snap ring expander, remove the shaft snap ring.
      Fig 4: Removing/Installing Axle Outboard Joint Shaft Snap Ring
      G05001137Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Place matchmarks on the outboard joint shaft and tripod joint.
      NOTE: Do not use a punch for the marks.
    5. Using a brass bar and a hammer, remove the tripod joint from the front axle outboard joint shaft.
      NOTE: Do not tap the roller.
    6. Remove the inboard joint boot from the front axle outboard joint shaft.
      Fig 5: Identifying Matchmarks On Outboard Joint Shaft And Tripod Joint
      G06013472Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE FRONT DRIVE SHAFT DAMPER CLAMP RH 
    1. Using pliers, remove the front drive shaft damper clamp RH as shown in the illustration.
  6. REMOVE FRONT DRIVE SHAFT DAMPER RH 
    1. Remove the front drive shaft damper RH from the front axle outboard joint shaft.
      Fig 6: Removing/Installing Drive Shaft Damper Clamp (RH)
      G05001139Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE NO. 2 FRONT AXLE OUTBOARD JOINT BOOT CLAMP 
    1. Using pliers, remove the No. 2 front axle outboard joint boot clamp as shown in the illustration.
      Fig 7: Removing No. 2 Front Axle Outboard Joint Boot Clamp
      G04977539Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE FRONT AXLE OUTBOARD JOINT BOOT CLAMP 
    1. Using pliers, remove the front axle outboard joint boot clamp as shown in the illustration.
  9. REMOVE OUTBOARD JOINT BOOT 
    1. Remove the outboard joint boot from the front axle outboard joint shaft.
    2. Remove the grease from the outboard joint.
      Fig 8: Removing Front Axle Outboard Joint Boot Clamp
      G06013425Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE FRONT DRIVE SHAFT DUST COVER 
    1. Using SST and a press, remove the front drive shaft dust cover.

      SST 09950-00020 

      NOTE: Be careful not to drop the inboard joint assembly.
      Fig 9: Identifying SST Position For Removing Front Drive Shaft Dust Cover
      G06013476Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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