Rear Brake Pad, Brake Caliper & Brake Rotor: Installation

HINT:

Use the same procedures for the LH side and RH side.
The procedures listed below are for the LH side.

INSTALL REAR DISC
1. Align the matchmarks, and then install the rear disc.
  HINT:
  
  Fig 1: Aligning Matchmarks
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  When replacing the rear disc with a new one, select the installation position where the rear disc has the minimum runout.
INSTALL PARKING BRAKE SHOE ADJUSTING HOLE PLUG
INSTALL REAR DISC BRAKE CYLINDER SLIDE BUSH
1. Apply lithium soap base glycol grease to a new rear disc brake cylinder slide bush.
  NOTE: Apply at least 0.8 g (0.03 oz.) of lithium soap base glycol grease to rear disc brake cylinder slide bush.
  
  Fig 2: Lubricating Rear Disc Brake Cylinder Slide Bush
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the rear disc brake cylinder slide bush to the rear disc brake cylinder mounting.
3. Apply lithium soap base glycol grease to the sliding part of the cylinder slide pin, and insert the pin into slide bush to evenly spread the grease inside the bush.
  
  Fig 3: Lubricating Sliding Part Of Cylinder Slide Pin
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL REAR DISC BRAKE BUSH DUST BOOT
1. Apply a light coat of lithium soap base glycol grease to the entire circumference of a new rear disc brake bush dust boot where it contacts the rear disc brake cylinder mounting, and the entire inner circumference of its both ends.
  - Apply a sufficient amount of lithium soap base glycol grease to the entire circumference of the rear disc brake bush dust boot and rear disc brake cylinder mounting contact surfaces.
  - Install the boot securely to the grooves of the rear disc brake cylinder mounting.
  NOTE: Apply at least 0.3 g (0.01 oz.) of lithium soap base glycol grease to the rear disc brake bush dust boot.
  
  Fig 4: Lubricating Sliding Part Of Cylinder Slide Pin
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the disc brake bush dust boot to the rear disc brake cylinder mounting.
INSTALL REAR DISC BRAKE CYLINDER HOLE PLUG
1. Apply lithium soap base glycol grease to a new rear disc brake cylinder hole plug.
2. Install the rear disc brake cylinder hole plug to the rear disc brake cylinder mounting.
Fig 5: Lubricating Rear Disc Brake Cylinder Hole Plug
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL REAR DISC BRAKE CYLINDER MOUNTING LH
NOTE:
- The pad support plates are attached to the rear disc brake cylinder mounting with double-sided tape. Before installing the rear disc brake cylinder mounting, make sure the pad support plates are not detached. If the pad support plates are not detached, they can be reused. If they are detached, replace the pad support plates with new ones.
- If the pad support plates are removed during maintenance of parts, replace them with new ones.
1. Install the rear disc brake cylinder mounting with 2 new bolts.
  Torque: 95 N*m (969 kgf*cm, 70 ft.*lbf)
  
  Fig 6: Locating Rear Disc Brake Cylinder Mounting Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL REAR NO. 1 DISC BRAKE PAD SUPPORT PLATE
NOTE:
- The pad support plates can be reused if they are securely attached to the cylinder mounting. Therefore, do not remove the pad support plates from the cylinder mounting.
- If a pad support plate is removed, replace it with a new one that is supplied with double-sided tape already attached.
- Make sure to clean the cylinder mounting contact surface before attaching the pad support plates.
1. Clean the cylinder mounting surface where the pad support plates will be attached.
2. Remove the peeling paper from the double-sided tape, and install 2 new pad support plates to the cylinder mounting.
INSTALL REAR NO. 2 DISC BRAKE PAD SUPPORT PLATE
NOTE:
- The pad support plates can be reused if they are securely attached to the cylinder mounting. Therefore, do not remove the pad support plates from the cylinder mounting.
- If a pad support plate is removed, replace it with a new one that is supplied with double-sided tape already attached.
- Make sure to clean the cylinder mounting contact surface before attaching the pad support plates.
1. Clean the cylinder mounting surface where the pad support plates will be attached.
2. Remove the peeling paper from the double-sided tape, and install 2 new pad support plates to the cylinder mounting.
INSTALL PAD WEAR INDICATOR PLATE
1. Install the pad wear indicator plate to the inner side disc brake pad.
INSTALL REAR DISC BRAKE ANTI-SQUEAL SHIM KIT
1. Install the anti-squeal shims to each brake pad.
  NOTE: There should be no oil or grease on the friction surfaces of the brake pads and the rear disc.
INSTALL REAR DISC BRAKE PAD
NOTE:
- When installing the pads, make sure that the No. 1 and No. 2 disc brake pad support plates are securely attached to the cylinder mounting. The pad support plates are attached to the cylinder mounting with double-sided tape.
- If a pad support plate is not securely attached to the cylinder mounting, replace it with a new one.
1. Install the 2 disc brake pads to the disc brake cylinder mounting.
INSTALL REAR DISC BRAKE CYLINDER ASSEMBLY LH
1. Apply lithium soap base glycol grease to the sliding part of the 2 cylinder slide pins.
  
  Fig 7: Lubricating Sliding Part Of Cylinder Slide Pins
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the cylinder with the 2 cylinder slide pins.
  Torque: 88 N*m (897 kgf*cm, 65 ft.*lbf)
  
  Fig 8: Locating Rear Disc Brake Cylinder Mounting Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT REAR FLEXIBLE HOSE LH
1. Install a new gasket and connect the flexible hose with the union bolt.
  Torque: 30 N*m (306 kgf*cm, 22 ft.*lbf)
FILL RESERVOIR WITH BRAKE FLUID (See BLEEDING )

Fig 9: Locating Union Bolt
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
BLEED BRAKE LINE (See BLEEDING )
CHECK BRAKE FLUID LEVEL IN RESERVOIR (See BRAKE FLUID )
INSPECT FOR BRAKE FLUID LEAK
ADJUST PARKING BRAKE LEVER TRAVEL (See ADJUSTMENT )
INSTALL REAR WHEEL
Torque: 131 N*m (1336 kgf*cm, 97 ft.*lbf)