Brake Pedal: Reassembly

INSTALL BRAKE PEDAL SUPPORT SUB-ASSEMBLY
INSTALL STOP LIGHT SWITCH MOUNTING ADJUSTER
1. Install the stop light switch mounting adjuster to the brake pedal support.
INSTALL BRAKE PEDAL PAD
1. Install the brake pedal pad onto the brake pedal.
INSTALL BRAKE PEDAL LEVER SUB-ASSEMBLY
1. Apply lithium soap base glycol grease to the 2 brake pedal link pins, 2 pedal shaft collars and 2 brake pedal links.
2. Install the brake pedal lever, 2 brake pedal shaft collars and 2 brake pedal links to the brake pedal.
3. Install 2 new E-rings to each brake pedal link.
  
  Fig 1: Installing Brake Pedal Pad From Brake Pedal Sub-Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL BRAKE PEDAL SUB-ASSEMBLY
1. Apply lithium soap base glycol grease to the 2 collars and 4 brake pedal bushes.
2. Install the 2 collars and 4 brake pedal bushes to the brake pedal sub-assembly and brake pedal lever.
3. Install the brake pedal sub-assembly to the brake pedal support sub-assembly with the bolt and nut.
  Torque: 34 N*m (350 kgf*cm, 25 ft.*lbf)
  
  Fig 2: Identifying Brake Pedal Sub-Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL BRAKE PEDAL SUPPORT REINFORCEMENT
1. Install the brake pedal support reinforcement to the brake pedal support sub-assembly.
2. Temporarily install the bolt and nut to assemble the brake pedal support sub-assembly, brake pedal support reinforcement and brake pedal lever.
  
  Fig 3: Identifying Brake Pedal Support Reinforcement With Bolt And Nut
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL BRAKE PEDAL RETURN SPRING
1. Apply lithium soap base glycol grease to the contact points of the spring and the brake pedal support sub-assembly and brake pedal support reinforcement.
2. Install the spring.
  
  Fig 4: Locating Return Spring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002