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Brake Pedal: Disassembly

  1. REMOVE BRAKE PEDAL RETURN SPRING 
    1. Remove the return spring.
      Fig 1: Locating Return Spring
      G05638922Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE BRAKE PEDAL SUPPORT REINFORCEMENT 
    1. Remove the bolt and nut, then remove the brake pedal support reinforcement from brake pedal support sub-assembly.
      Fig 2: Identifying Brake Pedal Support Reinforcement With Bolt And Nut
      G05638923Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE BRAKE PEDAL SUB-ASSEMBLY 
    1. Remove the bolt and nut, then remove the brake pedal sub-assembly from the brake pedal support sub-assembly.
    2. Remove the 4 brake pedal bushes from the brake pedal and brake pedal lever.
    3. Remove the 2 collars from the brake pedal subassembly and brake pedal lever.
      Fig 3: Identifying Brake Pedal Sub-Assembly
      G05638924Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE BRAKE PEDAL LEVER SUB-ASSEMBLY 
    1. Using a screwdriver, remove the 2 E-rings from the brake pedal link.
    2. Remove the 2 brake pedal links and 2 brake pedal shaft collars.
    3. Remove the brake pedal lever from the brake pedal sub-assembly.
      Fig 4: Removing E-Rings From Brake Pedal Link Using Screwdriver
      G05638925Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE BRAKE PEDAL PAD 
    1. Remove the brake pedal pad from the brake pedal sub-assembly.
  6. REMOVE STOP LIGHT SWITCH MOUNTING ADJUSTER 
    1. Remove the stop light switch mounting adjuster from the brake pedal support.
  7. REMOVE BRAKE PEDAL SUPPORT SUB-ASSEMBLY 
    Fig 5: Removing Brake Pedal Pad From Brake Pedal Sub-Assembly
    G05159902Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002