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Front Brake Pad, Brake Caliper & Brake Rotor: Installation

  1. INSTALL FRONT DISC 
    1. Align the matchmarks, and then install the front disc.

      HINT:

      When replacing the front disc with a new one, select the installation position where the front disc has the minimum runout.

      Fig 1: Identifying Matchmarks On Front Disc And Axle Hub
      G05638999Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL DISC BRAKE CALIPER ASSEMBLY LH 
    1. Install the disc brake caliper with 2 new bolts.

      Torque: 99 N*m (1010 kgf*cm, 73 ft.*lbf) 

      Fig 2: Locating Disc Brake Caliper Bolts
      G05638998Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. CONNECT FRONT FLEXIBLE HOSE 
    1. Install a new gasket and connect the flexible hose with the union bolt.

      Torque: 30 N*m (306 kgf*cm, 22 ft.*lbf) 

      Fig 3: Locating Union Bolt
      G05638997Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL FRONT DISC BRAKE PAD 
    1. Install the No. 1 anti-squeal shims to each pad.
      Fig 4: Identifying Front Disc Brake Pad
      G05639012Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the 2 pads to the disc brake caliper.
      Fig 5: Identifying Disc Brake Caliper Pads
      G05638996Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the front disc brake anti-rattle spring between the 2 pads.
      NOTE: The anti-rattle spring can be reused if it has sufficient rebound; no deformation, cracks or wear; and has had all rust, dirt and foreign particles cleaned off.
      Fig 6: Identifying Front Disc Brake Anti-Rattle Spring
      G05638995Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the 2 hole pins.
    5. Install the pin hold clip.
      NOTE: The pin hold clip can be reused if it has sufficient rebound; no deformation or wear; and has had all rust, dirt and foreign particles cleaned off.
      Fig 7: Installing Pin Hold Clip
      G05638994Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. FILL RESERVOIR WITH BRAKE FLUID  (See BLEEDING )
  6. BLEED BRAKE LINE  (See BLEEDING )
  7. CHECK BRAKE FLUID LEVEL IN RESERVOIR  (See BRAKE FLUID )
  8. INSPECT FOR BRAKE FLUID LEAK 
  9. INSTALL FRONT WHEEL 

    Torque: 131 N*m (1336 kgf*cm, 97 ft.*lbf)