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Home >> Toyota >> 2009 >> Highlander Limited, FWD >> Repair and Diagnosis >> Transmission >> Automatic Transmission - U151E >> Transmission Wire >> Removal

Transmission Wire: Removal

  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
    CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.
    NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See INITIALIZATION ).
  2. REMOVE ENGINE UNDER COVER ASSEMBLY  (See REASSEMBLY )
  3. REMOVE NO. 1 ENGINE UNDER COVER  (See REASSEMBLY )
  4. REMOVE NO. 2 ENGINE UNDER COVER  (See REASSEMBLY )
  5. DRAIN AUTOMATIC TRANSAXLE FLUID 
    1. Remove the drain plug and gasket, and drain ATF.
    2. Install a new gasket and the drain plug.

      Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf) 

  6. REMOVE AUTOMATIC TRANSAXLE ASSEMBLY 

    HINT:

    (See REMOVAL  )

  7. REMOVE AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY 
    1. Remove the 18 bolts, oil pan, and gasket.
      NOTE: Some fluid will remain in the oil pan. Carefully remove the oil pan so that fluid remaining in the pan does not spill out.
      Fig 1: Locating Oil Pan Bolts
      G04975941Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 magnets from the oil pan.
      Fig 2: Identifying Magnets From Oil Pan
      G05415617Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Examine particles in the pan.
      1. Collect any steel chips using the removed magnets. Look carefully at the chips and particles in the pan and on the magnets to see the type of wear which might be found in the transaxle.

        Result: 

        Steel (magnetic): bearing, gear, or plate wear 

        Brass (non-magnetic): bushing wear 

        Fig 3: Examining Particles In Pan
        G04975943Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. DISCONNECT TRANSMISSION WIRE 
    1. Disconnect the 7 shift solenoid valve connectors.
    2. Remove the bolt and lock plate, and disconnect the ATF temperature sensor.
      Fig 4: Locating Shift Solenoid Valve Connectors
      G05268723Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE TRANSMISSION WIRE 
    1. Disconnect the transmission wire connector.
    2. Remove the bolt and transmission wire.
    3. Remove the O-ring from the transmission wire.
      Fig 5: Locating Transmission Wire Connector Bolt
      G04975945Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002