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Home >> Toyota >> 2009 >> Highlander Limited, FWD >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> HVAC Control Systems >> Air Conditioning (Except Hybrid) >> AIR CONDITIONING SYSTEM (for Manual Air Conditioning System) >> Terminals Of Ecu

Terminals Of Ecu

  1. CHECK AIR CONDITIONING AMPLIFIER 
    Fig 1: Identifying Air Conditioning Amplifier Connector Terminals
    G06118964Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Measure the voltage of the connectors.

      HINT:

      Check from the rear of the connector while it is connected to the air conditioning amplifier.

      AIR CONDITIONING AMPLIFIER CONNECTOR TERMINALS REFERENCE CHART

      Tester Connection Wiring Color Terminal Description Condition Specified Condition
      D37-1 (IG+) - D37-14 (GND) GR - W-B Power source (IG) Ignition switch on (IG) 11 to 14 V
      D37-2 (SOL+) - D37-14 (GND) L-W-B A/C compressor operation signal Engine idling Pulse generation (see waveform 1  b)
      Blower switch LO
      A/C switch ON
      D37-3 (PTC1) - Body ground (*1) P - Body ground PTC NO. 1 heater relay operation signal Engine idling Below 1 V→11 to 14 V
      Set temperature: MAX HOT
      Engine coolant temperature: Below 65°C (149°F)
      Ambient temperature: Below 10°C(50°F)
      Blower switch OFF → LO
      D37-4 (PTC3) - Body ground (*1) W - Body ground PTC NO. 3 heater relay operation signal Engine idling Below 1 V→11 to 14 V
      Set temperature: MAX HOT
      Engine coolant temperature: Below 65°C (149-F)
      Ambient temperature: Below 10°C(50°F)
      Blower switch OFF → LO
      D37-5 (TAM) - D37-14 (GND) B-W-B Ambient temperature sensor signal Ignition switch on (IG) 1.8 to 2.2 V
      Ambient temperature: 25°C (77°F)
      D37-8 (LOCK) - D37-14 (GND) V-W-B Air compressor lock sensor signal Engine idling Pulse generation (see waveform 5  f)
      A/C switch ON
      Blower switch LO
      D37-9 (PRE) - D37-13 (SG-2) R-SB Air conditioning pressure sensor signal Refrigerant pressure: Normal 0.76 to 4.74 V
      D37-9 (PRE) - D37-13 (SG-2) R-SB Air conditioning pressure sensor signal Refrigerant pressure: Abnormal (less than 0.196 MPa [2.0 kgf/cm2 , 28 psi]) 0.5 to 4.83 V
      D37-9 (PRE) - D37-13 (SG-2) R-SB Air conditioning pressure sensor signal Refrigerant pressure: Abnormal (more than 3.14 MPa [32 kgf/cm2 , 455 psi]) 4.74 V or higher
      D37-10 (S5-3) - D37-14 (GND) O-W-B Power supply for pressure sensor Ignition switch on (IG) 4.5 to 5.5 V
      D37-11 (CANH) - D37-14 (GND) LG - W-B Hi-level CAN bus line Ignition switch on (IG) Pulse generation (see waveform 3  d)
      D37-12 (CANL) - D37-14 (GND) W-W-B Lo-level CAN bus line Ignition switch on (IG) Pulse generation (see waveform 4  e)
      D37-13 (SG-2) - Body ground SB - Body ground Ground for pressure sensor Always Below 1 V
      D37-14 (GND) - Body ground W-B - Body ground Ground for main power supply Always Below 1 V
      D37-20 (MGC) - D37-14 (GND) V-W-B A/C compressor magnetic clutch operation signal Engine idling Below 1 V
      Blower switch LO
      A/C switch ON
      D37-21 (B) - D37-14 (GND) LG - W-B Power source (Back-up) Always 11 to 14 V
      D37-22 (PTC2) - Body ground (*1) G - Body ground PTC NO. 2 heater relay operation signal Engine idling Below 1V→ 11 to 14 V
      Set temperature: MAX HOT
      Engine coolant temperature: Below 65°C (149°F)
      Ambient temperature: Below 10°C (50°F)
      Blower switch OFF → LO
      D37-23 (BLW) - D37-14 (GND) R-W-B Blower motor control signal Ignition switch on (IG) Pulse generation (see waveform 2  c)
      Blower switch LO
      D37-25 (ALT) - Body ground (*1) SB - Body ground Generator signal Engine idling Pulse generation
      D37-37 (LIN1) - D37-14 (GND) R-W-B LIN communication signal Ignition switch on (IG) Pulse generation
      D37-38 (RDEF) - D37-14 (GND) W-W-B Rear defogger switch signal Ignition switch on (IG) Rear defogger switch OFF 11 to 14 V
      D37-38 (RDEF) - D37-14 (GND) W-W-B Rear defogger switch signal Ignition switch on (IG) Rear defogger switch ON Below 1 V
      Z17-2 (BUS G) - Body ground - Ground for BUS IC Always Below 1 V
      z17-3 (BUS) - z17-2 (BUS G) - BUS IC control signal Ignition switch on (IG) Pulse generation
      z17-4 (BBUS) - z17-2 (BUS G) - Power supply for BUS IC Ignition switch on (IG) 11 to 14 V
      z17-5 (SGA) - Body ground - Ground for evaporator temperature sensor Always Below 1 V
      z17-6 (TEA) - z17-5 (SGA) - Evaporator temperature sensor signal Ignition switch on (IG) 1.4 to 1.8 V
      Evaporator temperature: 15°C(59°F)
    2. Using an oscilloscope, check waveform 1.

      Compressor and pulley operation signal 

      WAVEFORM REFERENCE CHART

      Item Content
      Tester Connection D37-2 (SOL+) - D37-14 (GND)
      Tool Setting 5 V/DIV., 500 μsec/DIV.
      Condition Engine idling, Blower switch LO, A/C switch ON
      Fig 2: Waveform 1 Graph
      G06118965Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using an oscilloscope, check waveform 2.

      Blower motor control signal 

      WAVEFORM REFERENCE CHART

      Item Content
      Tester Connection D37-23 (BLW) - D37-14 (GND)
      Tool Setting 1 V/DIV., 500 μsec./DIV.
      Condition Ignition switch on (IG), Blower switch LO

      HINT:

      When the blower level is increased, the duty ratio changes accordingly.

      Fig 3: Waveform 2 Graph
      G06118966Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Using an oscilloscope, check waveform 3.

      CAN communication signal 

      WAVEFORM REFERENCE CHART

      Item Content
      Tester Connection D37-11 (CANH) - D37-14 (GND)
      Tool Setting 1 V/DIV, 10 μsec./DIV.
      Condition Ignition switch on (IG)

      HINT:

      The waveform varies depending on the CAN communication signal.

      Fig 4: Waveform 3 Graph
      G06118967Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Using an oscilloscope, check waveform 4.

      CAN communication signal 

      WAVEFORM REFERENCE CHART

      Item Content
      Tester Connection D37-12 (CANL) - D37-14 (GND)
      Tool Setting 1 V/DIV., 10 μsec./DIV.
      Condition Ignition switch on (IG)

      HINT:

      The waveform varies depending on the CAN communication signal.

      Fig 5: Waveform 4 Graph
      G06118968Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Using an oscilloscope, check waveform 5.

    A/C compressor lock sensor signal 

    WAVEFORM REFERENCE CHART

    Item Content
    Tester Connection D37-8 (LOCK) - D37-14 (GND)
    Tool Setting 200mV/DIV., 10 ms./DIV.
    Condition Engine is running
    Blower switch: LO
    A/C switch: ON

    HINT:

    The waveform varies depending on the CAN communication signal.

    *1: w/ PTC Heater

    Fig 6: Waveform 5 Graph
    G06118969Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. CHECK FRONT AIR CONDITIONING CONTROL 
    Fig 7: Identifying Front Air Conditioning Control Connector Terminals
    G06118970Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Measure the voltage of the connectors.
    FRONT AIR CONDITIONING CONTROL CONNECTOR TERMINALS REFERENCE CHART

    Tester Connection Wiring Color Terminal Description Condition Specified Condition
    E10-2 (IG+) - E10-10 (GND) V-GR Power source (IG) Ignition switch on (IG) 11 to 14 V
    E10-5 (LIN1) - E10-10 (GND) R-GR LIN communication signal LIN switch on (IG) Pulse generation
    E10-10 (GND) - Body ground GR - Body ground Ground for front air conditioning control Always Below 1 V