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Fuel Pressure Pulsation Damper: Installation

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  1. INSTALL FUEL PRESSURE PULSATION DAMPER ASSEMBLY 
    1. Apply a light coat of gasoline or spindle oil to a new O-ring.
    2. Install the O-ring to the fuel pressure pulsation damper.
      Fig 1: Identifying Fuel Pressure Pulsation Damper O-Ring
      G06113035Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the fuel pressure pulsation damper with the 2 bolts.

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

      NOTE: Make sure that the O-ring is not cracked or jammed when installing the damper.
      Fig 2: Locating Fuel Pressure Pulsation Damper Bolts
      G05998451Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL FUEL TUBE SUB-ASSEMBLY 
    1. Connect the fuel tube.
    2. Push the fuel tube connector until it makes a "click" sound.
    3. Install the new No. 2 fuel pipe clamp.
    4. Install the fuel tube to the fuel hose clamp.
      Fig 3: Identifying No. 2 Fuel Pipe Clamp And Fuel Hose Clamp
      G06112978Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Push the tube connector to the pipe until the tube connector makes a "click" sound.
      NOTE:
      • Before connecting the connector and fuel pipe, check that there is no damage or foreign matter on the connecting part of the fuel pipe.
      • After connecting the fuel tube connector and pipe, check that they are securely connected by trying to pull them apart.
    6. Install the No. 1 fuel pipe clamp.
    Fig 4: Identifying No. 1 Fuel Pipe Clamp
    G06113038Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL AIR CLEANER CAP SUB-ASSEMBLY  (See INSTALLATION )
  4. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY  (See INSTALLATION )
  5. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
    NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See INITIALIZATION ).
  6. INSPECT FOR FUEL LEAK  (See ON-VEHICLE INSPECTION )