Fuel Pump: Disassembly

REMOVE FUEL SENDER GAUGE ASSEMBLY
1. Disconnect the connector and remove the fuel sender gauge from the fuel suction tube.
Fig 1: Identifying Connector And Fuel Sender Gauge
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REMOVE FUEL SUCTION PLATE SUB-ASSEMBLY
1. Using needle nozzle pliers, remove the E-ring.
  
  Fig 2: Identifying E-Ring
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2. Disengage the 2 claws of the No. 1 fuel suction support and remove the fuel suction plate with the fuel filter from the No. 1 fuel sub-tank.
3. Remove the spring from the fuel suction plate.
  
  Fig 3: Removing Fuel Suction Plate With Fuel Filter
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Disengage the claw of the jet pump nozzle.
5. Separate the fuel pump filter hose.
Fig 4: Locating Jet Pump Nozzle
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DISCONNECT FUEL PUMP HARNESS
1. Disconnect the fuel pump harness connector.
  NOTE: Do not separate the tube indicated in the illustration (See FUEL SYSTEM ).
  
  Fig 5: Disconnecting Fuel Pump Harness Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE FUEL PUMP
1. Using a screwdriver with its tip wrapped in protective tape, disengage the 5 claws on the filter and remove the fuel pump from the fuel filter.
  NOTE:
  - Do not damage the fuel filter.
  - Do not remove the suction filter.
  - Do not use either the fuel pump or the suction filter if the suction filter is removed from the fuel pump.
  Fig 6: Locating Claws Of Fuel Pump
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Disconnect the fuel pump connector.
  
  Fig 7: Locating Fuel Pump Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Remove the O-ring from the fuel filter.
Fig 8: Identifying O-Ring
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REMOVE FUEL PRESSURE REGULATOR ASSEMBLY
1. Remove the fuel pressure regulator from the fuel filter.
  
  Fig 9: Identifying Fuel Pressure Regulator And Fuel Filter
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the 2 O-rings from the fuel pressure regulator.
Fig 10: Identifying Fuel Pressure Regulator O-Rings
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REMOVE NO. 1 FUEL SUCTION SUPPORT
1. Using a screwdriver with the tip taped, disengage the claw and remove the fuel No. 1 suction support.
Fig 11: Disengaging Claw And Fuel No. 1 Suction Support
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002