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Home >> Toyota >> 2009 >> Highlander Limited, FWD >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes - Mechanical (Except Hybrid) >> Rear Brake Flexible Hose >> Installation

Rear Brake Flexible Hose: Installation

NOTE:
  • Because the left and right hoses are not interchangeable, verify the part number when installing the flexible hoses.
  • If the hoses are to be reused, connect them after checking the identification marks placed when each hose was disconnected.
    Fig 1: Locating Rear Flexible Hose Absorber Bracket
    G05418026Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  1. INSTALL REAR FLEXIBLE HOSE 
    1. Connect the rear flexible hose to the disc brake cylinder assembly with the union bolt and a new gasket.

      Torque: 33 N*m (336 kgf*cm, 24 ft.*lbf) 

    2. Install the rear flexible hose to the bracket with a new clip.
      NOTE: Install the clip as far as it will go.
      Fig 2: Locating Rear Flexible Hose Union Bolt
      G05417992Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using a union nut wrench (10 mm), connect the brake line to the front brake flexible hose while holding the flexible hose with a wrench.

      Torque: without union nut wrench 

      15 N*m (155 kgf*cm, 11 ft.*lbf) 

      with union nut wrench 

      14 N*m (143 kgf*cm, 10 ft.*lbf) 

      Fig 3: Connecting Brake Line To Front Brake Flexible Hose
      G05418028Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Do not bend or damage the brake line.
      • Do not allow any foreign matter such as dirt and dust to enter the brake line.
      • Use a torque wrench with a fulcrum length of 250 mm (9.84 in.).
      • This torque value is effective when the union nut wrench is parallel to the torque wrench.
    4. Install the rear flexible hose to the absorber bracket with the bolt.

      Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf) 

  2. FILL BRAKE FLUID RESERVOIR  (See ON-VEHICLE INSPECTION  )
  3. BLEED BRAKE LINE  (See REPLACEMENT  )
  4. BLEED BRAKE ACTUATOR  (See REPLACEMENT  )
  5. INSPECT FOR BRAKE FLUID LEAK 
  6. INSPECT FLUID LEVEL  (See ON-VEHICLE INSPECTION  )
  7. INSTALL REAR WHEEL 

    Torque: 103 N*m (1050 kgf*cm, 76 ft.*lbf) 

    Fig 4: Locating Rear Flexible Hose Absorber Bracket
    G05418026Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002