LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2009 >> Highlander Limited, FWD >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes - Mechanical (Except Hybrid) >> Brake Master Cylinder >> Disassembly

Brake Master Cylinder: Disassembly

  1. REMOVE BRAKE MASTER CYLINDER TO WAY TUBE 
    1. Mount the brake master cylinder sub-assembly in a vise.
      NOTE: Place aluminum plates on the vise to prevent damage to the brake master cylinder sub-assembly.
      Fig 1: Mounting Brake Master Cylinder Sub-Assembly In Vise
      G05417919Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a union nut wrench (12 mm), remove the brake master cylinder to way tube from the No. 2 brake tube way and brake master cylinder body.
  2. REMOVE NO. 2 BRAKE TUBE WAY 
    1. Remove the No. 2 brake tube way from the brake master cylinder body.
  3. REMOVE BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY 
    1. Mount the brake master cylinder sub-assembly in a vise.
      NOTE: Place aluminum plates on the vise to prevent damage to the brake master cylinder sub-assembly.
      Fig 2: Tapping Straight Pin
      G05417920Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a pin punch and a hammer, tap out the straight pin, and remove the brake master cylinder reservoir assembly.
  4. REMOVE MASTER CYLINDER RESERVOIR GROMMET 
    1. Remove the 2 master cylinder reservoir grommets from the brake master cylinder reservoir assembly.