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On-Vehicle Inspection

  1. INSPECT BACK DOOR PANEL SUB-ASSEMBLY 
    1. Check that the clearance measurements of areas A through M are within each standard range.
    Fig 1: Identifying Back Door Panel Clearance
    G05422267Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    Standard clearance 

    STANDARD CLEARANCE REFERENCE

    Area Measurement Area Measurement
    A 7.8 to 11.8 mm (0.307 to 0.465 in.) I 4.0 to 8.0 mm (0.158 to 0.315 in.)
    B -3.0 to 0.5 mm (-0.118 to 0.020 in.) J (for Glass Hatch Type:) 2.0 to 3.5 mm (0.079 to 0.138 in.)
    C 7.8 to 11.8 mm (0.307 to 0.465 in.) J (for Fixed Glass Type.) 2.5 to 3.0 mm (0.098 to 0.118 in.)
    D -3.0 to 0.5 mm (-0.118 to 0.020 in.) K (Height is 1930 mm (75.984 in.) or more:) 4.0 to 7.0 mm (0.158 to 0.276 in.)
    E 7.8 to 11.8 mm (0.307 to 0.465 in.) K (Height is 1930 mm (75.984 in.) below:) 3.5 to 6.5 mm (0.138 to 0.256 in.)
    F -3.0 to 0.5 mm (-0.118 to 0.020 in.) L 4.0 to 8.0 mm (0.158 to 0.315 in.)
    G 7.8 to 11.8 mm (0.307 to 0.465 in.) M 4.5 to 8.5 mm (0.177 to 0.335 in.)
    H -3.0 to 0.5 mm (-0.118 to 0.020 in.) - -