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Front Suspension Member: Installation

  1. INSTALL FRONT STABILIZER BAR  (See INSPECTION )
  2. INSTALL STEERING LINK ASSEMBLY  (See INSTALLATION )
  3. TEMPORARILY INSTALL FRONT LOWER SUSPENSION ARM LH  (See INSTALLATION )
  4. TEMPORARILY INSTALL FRONT LOWER SUSPENSION ARM RH 
  5. HINT:

    Perform the same procedure as the LH side.

  6. INSTALL FRONT SUSPENSION MEMBER DYNAMIC DAMPER (for TMC Made) 
    1. Install the front suspension member dynamic damper with the bolt.

    Torque: 52 N*m (530 kgf*cm, 38 ft.*lbf) 

    Fig 1: Locating Front Suspension Member Dynamic Damper Bolt
    G06013660Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL FRONT SUSPENSION MEMBER DYNAMIC DAMPER (except TMC Made) 
    1. Install the front suspension member dynamic damper.
    Fig 2: Identifying Front Suspension Member Dynamic Damper
    G06013661Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. TEMPORARILY INSTALL CENTER ENGINE MOUNTING MEMBER SUB-ASSEMBLY 
    1. Temporarily install the center engine mounting member sub-assembly with the 4 bolts.
  9. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY (for TMC Made) 
    1. While alternately inserting SST into the guide holes on both sides of the front suspension crossmember RH and LH, tighten 2 bolts (A), 2 bolts (B), 3 bolts (C), and 3 nuts (D) on the RH and LH sides to the respective specified torque in several steps.

    SST 09670-00010 

    Fig 3: Locating Center Engine Mounting Member Sub-Assembly Bolts
    G06013659Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Fig 4: Installing Front Suspension Crossmember Sub-Assembly (For TMC Made)
    G06013623Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    Torque: Bolt A 

    113 N*m (1152 kgf*cm, 83 ft.*lbf) 

    Bolt B 

    157 N*m (1600 kgf*cm, 116 ft.*lbf) 

    Bolt C 

    52 N*m (530 kgf*cm, 38 ft.*lbf) 

    Nut D 

    52 N*m (530 kgf*cm, 38 ft.*lbf) 

  10. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY (except TMC Made) 
    1. While alternately inserting SST into the guide holes on both sides of the front suspension crossmember RH and LH, tighten 2 bolts (A), 2 bolts (B), 2 bolts (C), bolt (D) and 3 nuts (E) on the RH and LH sides to the respective specified torque in several steps.

    SST 09670-00010 

    Fig 5: Installing Front Suspension Crossmember Sub-Assembly (Except TMC Made)
    G06013624Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    Torque: Bolt A 

    113 N*m (1152 kgf*cm, 83 ft.*lbf) 

    Bolt B 

    157 N*m (1600 kgf*cm, 116 ft.*lbf) 

    Bolt C 

    52 N*m (530 kgf*cm, 38 ft.*lbf) 

    Bolt D 

    87 N*m (887 kgf*cm, 64 ft.*lbf) 

    Nut E 

    52 N*m (530 kgf*cm, 38 ft.*lbf) 

  11. FULLY TIGHTEN CENTER ENGINE MOUNTING MEMBER SUB-ASSEMBLY 
    1. Fully tighten the center engine mounting member sub-assembly with the 4 bolts.

    Torque: Bolt A (TMC Made) 

    39 N*m (398 kgf*cm, 29 ft.*lbf) 

    Bolt A (except TMC Made) 

    60 N*m (612 kgf*cm, 44 ft.*lbf) 

    Bolt B (TMC Made) 

    52 N*m (530 kgf*cm, 38 ft.*lbf) 

    Bolt B (except TMC Made) 

    81 N*m (827 kgf*cm, 160 ft.*lbf) 

    Fig 6: Locating Center Engine Mounting Member Sub-Assembly Bolts
    G06013667Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. INSTALL FRONT HOOK ASSEMBLY 
    1. Install the front hook assembly with the 2 bolts.

    Torque: 39 N*m (398 kgf*cm, 29 ft.*lbf) 

  13. CONNECT FRONT LOWER SUSPENSION ARM LH  (See INSTALLATION )
  14. CONNECT FRONT LOWER SUSPENSION ARM RH 

    HINT:

    Perform the same procedure as the LH side.

  15. CONNECT FRONT STABILIZER LINK ASSEMBLY LH  (See INSTALLATION )
    Fig 7: Locating Front Hook Assembly Bolts
    G06013658Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. CONNECT FRONT STABILIZER LINK ASSEMBLY RH 

    HINT:

    Perform the same procedure as the LH side.

  17. CONNECT TIE ROD END SUB-ASSEMBLY LH  (See INSTALLATION )
  18. CONNECT TIE ROD END SUB-ASSEMBLY RH 

    HINT:

    Perform the same procedure as the LH side.

  19. INSTALL ENGINE UNDER COVER LH 
  20. INSTALL ENGINE UNDER COVER RH 
  21. CONNECT NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY  (See INSTALLATION )
  22. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY  (See INSTALLATION )
  23. PLACE FRONT WHEELS FACING STRAIGHT AHEAD 
  24. INSTALL COLUMN HOLE COVER SILENCER SHEET  (See INSTALLATION )
  25. INSTALL FRONT WHEELS 

    Torque: 103 N*m (1050 kgf*cm, 76 ft.*lbf) 

  26. STABILIZE SUSPENSION  (See INSTALLATION )
  27. FULLY TIGHTEN FRONT LOWER SUSPENSION ARM LH  (See INSTALLATION )
  28. FULLY TIGHTEN FRONT LOWER SUSPENSION ARM RH 

    HINT:

    Perform the same procedure as the LH side.

  29. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT 

HINT:

Inspect and adjust front wheel alignment (See FRONT WHEEL ALIGNMENT ).