Section 6 (Charging System (2AZ-FE)): Generator: Disassembly

WARNING: This page is about a different variant/trim than selected.

REMOVE GENERATOR CLUTCH PULLEY
1. Using a screwdriver, puncture the center of the generator pulley cap and pry it off.
  
  Fig 1: Identifying Puncture Center Of Generator Pulley Cap
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Set SST (A) and (B).
  SST 09820-63021
  
  Fig 2: Setting SST (A) And (B)
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Clamp SST (A) in a vise.
4. Place the rotor shaft end into SST (A).
  
  Fig 3: Placing Rotor Shaft End Into SST
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Fit SST (B) to the clutch pulley.
  
  Fig 4: Fitting SST To Clutch Pulley
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. Loosen the pulley by turning SST (B) in the direction shown in the illustration.
7. Remove the generator assembly from SST.
8. Remove the clutch pulley from the rotor shaft.
  
  Fig 5: Loosening Pulley With SST
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE GENERATOR BRUSH HOLDER ASSEMBLY
1. Place the generator assembly on the clutch pulley.
  
  Fig 6: Identifying Generator Rear End Cover
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2. Remove the 3 nuts and generator rear end cover.
  
  Fig 7: Locating Generator Rear End Cover Nuts
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REMOVE GENERATOR TERMINAL INSULATOR
1. Remove the terminal insulator.
  
  Fig 8: Locating Terminal Insulator
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REMOVE GENERATOR BRUSH HOLDER ASSEMBLY
1. Remove the 2 screws and generator brush holder.
  
  Fig 9: Locating Generator Brush Holder Screws
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REMOVE GENERATOR ROTOR ASSEMBLY
1. Remove the 4 bolts.
  
  Fig 10: Locating Bolts
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2. Remove the bolt and cord clip.
  
  Fig 11: Locating Bolt And Cord Clip
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3. Using SST, remove the coil.
  SST 09950-40011 (09951-04020,09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010, 09958-04011)
  
  Fig 12: Removing Coil Using SST
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REMOVE GENERATOR ROTOR ASSEMBLY
1. Remove the washer.
  
  Fig 13: Locating Washer
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2. Remove the generator rotor.
  
  Fig 14: Locating Generator Rotor
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REMOVE GENERATOR DRIVE END FRAME BEARING
1. Remove the 4 screws and bearing retainer.
  
  Fig 15: Locating Screws And Bearing Retainer
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using SST and a hammer, tap out the bearing.
  SST 09950-60010 (09951 -00250), 09950-70010 (09951-07100)
  
  Fig 16: Tapping Out Bearing
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002