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Home >> Toyota >> 2009 >> Corolla XLE, 1.8 L >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 3 (Engine Mechanical (2AZ-FE)) >> Cylinder Head >> Disassembly

Cylinder Head: Disassembly

WARNING: This page is about a different variant/trim than selected.
  1. REMOVE VALVE LIFTER 
    1. Remove the 16 valve lifters from the cylinder head.

      HINT:

      Arrange the valve lifters in the correct order.

      Fig 1: Identifying Valve Lifters
      G06008535Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE INTAKE VALVE 
    1. Using SST and wooden blocks, remove the 16 retainer locks.

      SST 09202-70020 (09202-00010) 

    2. Remove the 8 retainers, compression springs and intake valves.

      HINT:

      Arrange the removed parts in the correct order.

      Fig 2: Compressing Springs And Intake Valves
      G04974048Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE EXHAUST VALVE 
    1. Using SST and wooden blocks, remove the 16 retainer locks.

      SST 09202-70020 (09202-00010) 

    2. Remove the 8 retainers, compression springs and exhaust valves.

      HINT:

      Arrange the removed parts in the correct order.

      Fig 3: Compressing Springs And Exhaust Valves
      G06008537Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE VALVE STEM OIL SEAL 
    1. Using needle nose pliers, remove the oil seals.
      Fig 4: Removing Oil Seals
      G05387169Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE VALVE SPRING SEAT 
    1. Using compressed air and a magnetic pick-up tool, remove the valve spring seats by blowing air onto them.
      Fig 5: Removing Valve Spring Seats Using Compressed Air
      G04974051Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE NO. 1 STRAIGHT HEAD SCREW PLUG 
    1. Using a 14 mm straight hexagon wrench, remove the 2 screw plugs and 2 gaskets.
      NOTE: If water leaks from the straight screw plug or the plug is corroded, replace it.
  7. REMOVE STUD BOLT 
  8. REMOVE RING PIN 
    Fig 6: Identifying Screw Plugs And Gaskets
    G05387171Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002