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Clutch Pedal: Removal

WARNING: This page is about a different variant/trim than selected.
  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
    CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.
  2. REMOVE UPPER INSTRUMENT PANEL SUB-ASSEMBLY 

    (See REMOVAL )

  3. SEPARATE MAIN BODY ECU (INSTRUMENT PANEL JUNCTION BLOCK) 
    1. Remove the 3 screws and separate the main body ECU.
  4. DISCONNECT CONNECTORS 
    1. Disconnect the clutch pedal switch connector.
    2. Disconnect the clutch switch connector.
    Fig 1: Locating Main Body ECU Screws
    G06012561Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE CLUTCH MASTER CYLINDER PUSH ROD CLEVIS WITH HOLE PIN 
    1. Remove the clip and hole pin.
      Fig 2: Identifying Clip And Hole Pin
      G06012562Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE CLUTCH PEDAL SUPPORT SUB-ASSEMBLY 
    1. Remove the 2 nuts, bolt and clutch pedal support sub-assembly.
      Fig 3: Locating Clutch Pedal Support Sub-Assembly Bolt And Nuts
      G06012563Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the nut from the clutch pedal support sub-assembly.
      Fig 4: Identifying Clutch Pedal Support Sub-Assembly Nut
      G06012564Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE CLUTCH PEDAL STOPPER BOLT 
    1. Remove the clutch pedal stopper bolt from the clutch pedal support sub-assembly.
      Fig 5: Locating Clutch Pedal Stopper Bolt
      G06012565Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE CLUTCH PEDAL SPRING (for 2AZ-FE) 
    1. Remove the clutch pedal spring.
  9. REMOVE TURN OVER SPRING SEAT COMPRESSION SPRING 
    1. Mount the clutch pedal in a soft jaw vise.
    2. While the clutch pedal is fully depressed, remove the turn over spring.
    3. Remove the 2 turn over bushings from the clutch pedal sub-assembly and clutch pedal support sub-assembly.
      Fig 6: Identifying Clutch Pedal Spring
      G06012566Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE CLUTCH PEDAL SUB-ASSEMBLY 
    1. Remove the bolt, nut and clutch pedal sub-assembly from the clutch pedal support sub-assembly.
  11. REMOVE CLUTCH PEDAL PAD 
    1. Remove the clutch pedal pad from the clutch pedal sub-assembly.
      Fig 7: Locating Clutch Pedal Sub-Assembly Bolt And Nut
      G06012567Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE CLUTCH PEDAL BUSHING 
    1. Remove the 2 bushings from the clutch pedal sub-assembly.
      Fig 8: Identifying Clutch Pedal Sub-Assembly Bushings
      G06012568Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE NO. 1 CLUTCH PEDAL CUSHION 
    1. Remove the 2 No. 1 clutch pedal cushions from the clutch pedal sub-assembly and clutch pedal support sub-assembly.
      Fig 9: Locating No. 1 Clutch Pedal Cushions
      G06012569Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE CLUTCH MASTER CYLINDER PUSH ROD CLEVIS BUSHING 
    1. Using an 8 mm hexagon wrench and a hammer, remove the clevis bushing from the clutch pedal sub-assembly.
      Fig 10: Removing Clevis Bushing
      G06012570Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE CLUTCH SWITCH ASSEMBLY (w/ Cruise Control System) 
    1. Remove the nut and clutch switch assembly from the clutch pedal support sub-assembly.
  16. REMOVE CLUTCH PEDAL SWITCH ASSEMBLY 
    1. Remove the nut and clutch pedal switch assembly from the clutch pedal support sub-assembly.
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