CLUTCH UNIT (for E351): Installation

1. Insert SST into the clutch disc assembly, then insert them into the flywheel sub-assembly.

   SST 09301-00220 

   NOTE: Take care not to insert the clutch disc assembly in the wrong direction.
   Fig 1: Installing Clutch Disc Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Align the matchmarks on the clutch cover assembly with the one on the flywheel sub-assembly.
2. Following the procedure shown in the illustration, tighten the 6 bolts in order, starting with the bolt located near the knock pin on the top.

   Torque: 19 N*m (195 kgf*cm, 14 ft.*lbf) 

   HINT:

   Fig 2: Installing Clutch Cover Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   • Following the order in the illustration, evenly tighten the bolts one turn at a time.
   • Lightly move SST up and down, and right and left after checking that the disc is in the center to tighten the bolts.

   SST 09301-00210 

1. Install the release fork support to the manual transaxle assembly.

   Torque: 47 N*m (480 kgf*cm, 35 ft.*lbf) 

1. Install the release bearing hub clip to the release bearing assembly.
   Fig 3: Identifying Release Fork Support

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Apply release hub grease to the contact surfaces between the release fork and release bearing, fork and push rod, and fork and fork support.

   Grease: 

   Toyota Genuine Release Hub Grease or equivalent 

2. Install the release fork to the release bearing assembly.
   Fig 4: Locating Grease Applying Area On Release Fork

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Apply clutch spline grease to the input shaft spline as shown in the illustration.

   Grease: 

   Toyota Genuine Clutch Spline Grease or equivalent 

   Fig 5: Locating Grease Applying Area On Input Shaft Spline

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the release fork with the release bearing assembly to the manual transaxle assembly.
   NOTE: After installation, move the fork back and forth to check that the release bearing slides smoothly.
   Fig 6: Identifying Clutch Release Fork

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

See INSTALLATION .