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Fuel Pump: Reassembly

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  1. INSTALL FUEL PUMP 
    1. Apply a light coat of gasoline or spindle oil to a new O-ring, then install it into the fuel pump.
      Fig 1: Identifying Fuel Pump O-ring
      G06009780Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the fuel pump harness connector.
    3. Apply a light coat of gasoline or spindle oil to the O-ring of the fuel pump again.
      Fig 2: Locating Fuel Pump Connector
      G04974938Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Engage the 5 claws, and install the fuel pump filter onto the fuel pump with fuel filter.
      NOTE: Make sure that the O-ring is not cracked or does not jump out of position during installation.
      Fig 3: Identifying Suction Filter And Fuel Pump Claws
      G06009751Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Engage the 2 claws of the No. 1 fuel suction support.
      Fig 4: Identifying No. 1 Fuel Suction Support Claws
      G06009750Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Connect the fuel pump harness connector.
      Fig 5: Locating Fuel Pump Harness Connector
      G06009749Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Engage the 2 claws and install a new E-ring and fuel pump sub-tank.
      Fig 6: Locating E-Ring
      G06009748Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    8. Align the groove of the fuel pump filter hose with the cutout of the fuel sub-tank and install the hose.
      Fig 7: Installing Hose
      G06009786Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL FUEL SENDER GAUGE ASSEMBLY  (See INSTALLATION )