Water Pump: Installation

1. Remove any old seal packing material from the contact surface.
2. Apply a continuous line of seal packing as shown in the illustration.

   Seal packing: 

   Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent 

   Standard seal diameter: 

   2.2 to 2.5 mm (0.0866 to 0.0984 in.) 

   NOTE:

   • Remove any oil from the contact surface.
   • The parts must be set within 3 minutes after applying seal packing. Otherwise, the material must be removed and reapplied.
   Fig 1: Identifying Seal Packing Applying Area

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the water pump and clamp bracket with the 4 bolts and 2 nuts.

   Torque: 9.0 N*m (92 kgf*cm, 80 in.*lbf) 

   Fig 2: Identifying Water Pump, Clamp Bracket With Bolts And Nuts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Confirm that the wire harness of the crankshaft position sensor is secured to the wire harness clamp bracket through the back of the rib of the timing chain cover.
5. Install the wire harness clamp.
   Fig 3: Locating Crankshaft Position Sensor

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using SST, install the water pump pulley with the 4 bolts.

   SST 09960-10010 (09962-01000, 09963-00700) 

   Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf) 

Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)