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Automatic Transaxle Unit: Reassembly

WARNING: This page is about a different variant/trim than selected.
  1. BEARING POSITION 
    1. Check each bearing position and installation direction.
    Fig 1: Exploded View Of Bearing
    G06012370Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSPECT DIFFERENTIAL CASE TAPERED ROLLER BEARING PRELOAD 
    1. Coat the front differential case and bearing with ATF and install them to the transaxle case.
    2. Install the transaxle housing with the 14 bolts.

      Torque: Bolt A 

      29 N*m (296 kgf*cm, 21 ft.*lbf) 

      Bolt B 

      22 N*m (224 kgf*cm, 16 ft.*lbf) 

      Fig 2: Identifying Transaxle Housing With Bolts
      G06012371Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using SST and a small torque wrench, measure the preload of the differential gear.
    Fig 3: Measuring Preload Of Differential Gear
    G04831349Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    Preload 

    PRELOAD REFERENCE CHART

    Bearing Standard
    New 0.98 to 1.57 N*m (10.0 to 16.0 kgf*cm, 8.7 to 13.9 in.*lbf)
    Used 0.49 to 0.78 N*m (5.0 to 8.0 kgf*cm, 4.3 to 6.9 in.*lbf)

    If the preload is not within the specifications, remove the differential from the transaxle case.

    Select a new transaxle case side adjusting shim in accordance with the following table.

    Adjusting Shim Thickness 

    THICKNESS REFERENCE CHART

    Mark Thickness (mm (in.)) Mark Thickness (mm (in.))
    01 1.90 (0.0748) 11 2.40 (0.0945)
    02 1.95 (0.0768) 12 2.45 (0.0965)
    03 2.00 (0.0787) 13 2.50 (0.0984)
    04 2.05 (0.0807) 14 2.55 (0.1004)
    05 2.10 (0.0827) 15 2.60 (0.1024)
    06 2.15 (0.0846) 16 2.65 (0.1043)
    07 2.20 (0.0866) 17 2.70 (0.1063)
    08 2.25 (0.0885) 18 2.75 (0.1083)
    09 2.30 (0.0906) 19 2.80 (0.1102)
    10 2.35 (0.0925)    
  3. INSTALL NO. 1 TRANSAXLE CASE OIL SEAL 
    1. Coat the lip of a new No. 1 transaxle case oil seal with MP grease.
    2. Using SST and a hammer, drive in the No. 1 transaxle case oil seal.

      SST 09387-00010, 09950-70010 (09951-07100) 

      Oil seal driven in depth: 

      -0.5 to 0.5 mm (-0.0197 to 0.0197 in.) 

    Fig 4: Driving In No. 1 Transaxle Case Oil Seal
    G06012373Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL NO. 2 TRANSAXLE CASE OIL SEAL 
    1. Coat the lip of a new No. 2 transaxle case oil seal with MP grease.
    2. Using SST and a hammer, drive in the No. 2 transaxle case oil seal.

      SST 09726-27012 (09726-02041), 09950-70010 (09951-07150) 

      Oil seal driven in depth: 

      2.2 to 3.2 mm (0.0866 to 0.126 in.) 

    Fig 5: Driving In No. 2 Transaxle Case Oil Seal
    G06012374Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL FRONT DRIVE PINION REAR TAPERED ROLLER BEARING 
    1. Install the No. 1 transaxle case plate onto the transaxle case.
      Fig 6: Installing No. 1 Transaxle Case Plate Onto Transaxle Case
      G04831352Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST and a hammer, install a new front drive pinion rear tapered roller bearing to the transaxle case.

      SST 09950-60010 (09951-00610), 09950-70010 (09951-07150) 

  6. INSTALL FRONT DRIVE PINION FRONT TAPERED ROLLER BEARING 
    1. Install the thrust bearing to the transaxle housing.
      Fig 7: Installing Front Drive Pinion Rear Tapered Roller Bearing To Transaxle Case
      G04831353Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST and a press, install a new front drive pinion front tapered roller bearing to the transaxle housing.

      SST 09950-60010 (09951-00650), 09950-70010 (09951-07150) 

      Fig 8: Installing Front Drive Pinion Front Tapered Roller Bearing To Transaxle Housing
      G04831354Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL DIFFERENTIAL GEAR LUBE APPLY TUBE 
    1. Install the differential gear lube apply tube to the transaxle housing.
    Fig 9: Locating Differential Gear Lube
    G04831334Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL BEARING LOCK PLATE 
    1. Install the bearing lock plate to the transaxle housing with the bolt.

      Torque: 11 N*m (112 kgf*cm, 8 ft.*lbf) 

      Fig 10: Locating Bearing Lock Plate Bolt
      G04831333Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSTALL COUNTER DRIVE GEAR HOLE SNAP RING 
    1. Using a screwdriver, install the counter drive gear hole snap ring to the transaxle case.
    Fig 11: Identifying Counter Drive Gear Hole Snap Ring From Transaxle Case
    G04831339Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL COUNTER DRIVE GEAR BEARING LH 
    1. Using SST and a hammer, install the counter drive gear bearing outer race LH to the transaxle case.

      SST 09950-60020 (09951-00890), 09950-70010 (09951-07150) 

    2. Install the counter drive gear bearing inner race LH and angular ball to the transaxle case.
    Fig 12: Installing Counter Drive Gear Bearing Outer Race LH To Transaxle Case
    G04831358Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. INSTALL COUNTER DRIVE GEAR BEARING RH 
    1. Using SST and a hammer, install the counter drive gear bearing outer race RH to the transaxle case.

      SST 09950-60020 (09951-00890), 09950-70010 (09951-07150) 

    2. Install the counter drive gear bearing RH to the transaxle case.
    Fig 13: Installing Counter Drive Gear Bearing Outer Race RH To Transaxle Case
    G04831359Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. INSTALL MANUAL VALVE LEVER SHAFT OIL SEAL 
    1. Coat the lip of a new manual valve lever shaft oil seal with MP grease.
    2. Using SST and a hammer, install the new manual valve lever shaft oil seal.

      SST 09950-60010 (09951-00220), 09950-70010 (09951-07100) 

      Oil seal driven in depth: 

      -0.5 to 0.5 mm (-0.0197 to 0.0197 in.) 

    Fig 14: Installing Manual Valve Lever Shaft Oil Seal Using SST And Hammer
    G06012383Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. INSTALL DIFFERENTIAL DRIVE PINION 
    1. Using SST and a press, install the differential drive pinion to the counter driven gear.

      SST 09950-60010 (09951-00350), 09950-70010 (09951-07150) 

      NOTE: When replacing the counter driven gear, replace the counter drive gear in the transaxle case as well.
      Press in the differential drive pinion until it comes into contact with the counter driven gear.
    Fig 15: Installing Differential Drive Pinion To Counter Driven Gear Using SST
    G04831361Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. INSTALL DIFFERENTIAL DRIVE PINION PLUG 
    1. Using SST and a plastic hammer, install a new differential drive pinion plug to the differential drive pinion.

      SST 09221-25026 (09221-00071) 

      Standard clearance: 

      2.5 to 3.5 mm (0.0984 to 0.137 in.) 

    Fig 16: Installing Differential Drive Pinion Plug To Differential Drive Pinion Using SST And Plastic Hammer
    G06012385Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. INSTALL COUNTER DRIVEN GEAR 
    1. Install the counter driven gear and drive pinion thrust bearing LH to the transaxle case.
  16. INSTALL PARKING LOCK PAWL 
    1. Coat the parking lock pawl shaft with ATF.
      Fig 17: Identifying Counter Driven Gear And Drive Pinion Thrust Bearing LH To Transaxle Case
      G04831363Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the parking lock pawl, parking lock pawl shaft torsion spring and parking lock pawl shaft to the transaxle case.
    NOTE: Check that the parking lock pawl moves smoothly.
    Fig 18: Locating Parking Lock Pawl Torsion Spring
    G04831329Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. INSTALL MANUAL VALVE LEVER SHAFT 
    1. Install the manual valve lever shaft to the transaxle case.
    NOTE: Do not damage the oil seal lip.
    Fig 19: Identifying Manual Valve Lever Shaft From Transaxle Case
    G04831328Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. INSTALL PARKING LOCK ROD SUB-ASSEMBLY 
    1. Install the parking lock rod to the manual valve lever.
  19. INSTALL MANUAL VALVE LEVER SUB-ASSEMBLY 
    1. Coat the manual valve lever sub-assembly with ATF.
    2. Install the manual valve lever and a new manual valve lever spacer to the manual valve lever shaft.
      Fig 20: Identifying Parking Lock Rod To Manual Valve Lever
      G04831327Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using a pin punch and hammer, drive in the pin.
      Fig 21: Driving In Pin Using Pin Punch And Hammer
      G04831326Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Turn the spacer and lever shaft to align the small hole for locating the staking position mark on the lever shaft.
    5. Using a pin punch, stake the spacer through the small hole.
    6. Check that the spacer does not turn.
    Fig 22: Identifying Staking Position Mark On Lever Shaft
    G04831368Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. INSTALL MANUAL VALVE LEVER SHAFT RETAINER SPRING 
    1. Install the manual valve lever shaft retainer spring to the manual valve lever shaft.
    Fig 23: Identifying Manual Valve Lever Shaft Retainer Spring From Manual Valve Lever Shaft
    G04831324Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. INSTALL PARKING LOCK PAWL BRACKET 
    1. Install the parking lock pawl bracket, parking lock rod and cam guide sleeve to the transaxle case with the 3 bolts.

      Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) 

      Fig 24: Identifying Parking Lock Pawl Bracket Bolts
      G04831323Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. INSTALL COUNTER DRIVE GEAR 
    1. Using SST and a press, install the counter drive gear to the transaxle case.

      SST 09223-15030, 09527-17011, 09950-60010 (09951-00650), 09950-70010 (09951-07150) 

    Fig 25: Installing Counter Drive Gear To Transaxle Case Using SST
    G04831371Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. INSTALL PLANETARY GEAR ASSEMBLY 
    1. Using SST and a press, install the planetary gear assembly to the transaxle case.

      SST 09950-60010 (09951-00480), 09223-15030, 09527-17011, 09950-70010 (09951-07150) 

    Fig 26: Installing Planetary Gear Assembly To Transaxle Case Using SST
    G04831372Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. INSTALL COUNTER DRIVE GEAR NUT 
    1. Secure the counter driven gear with the parking lock pawl.
      Fig 27: Identifying Counter Driven Gear With Parking Lock Pawl
      G04831318Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST, install a new lock washer and nut.

      SST 09387-00120 

      Torque: 280 N*m (2855 kgf*cm, 207 ft.*lbf) 

      Fig 28: Installing Lock Washer And Nut Using SST
      G05591248Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using SST and a small torque wrench, measure the rotating torque while turning the counter drive gear at 60 turns per minute.

      SST 09387-00120 

      Rotating torque: 

      0.20 to 0.49 N*m (2.0 to 5.0 kgf*cm, 1.8 to 4.3 in.*lbf) 

      Fig 29: Measuring Rotating Torque While Turning Counter Drive Gear
      G04831375Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Using SST and a hammer, stake the lock nut washer.

      SST 09930-00010 

    Fig 30: Staking Lock Nut Washer Using SST And Hammer
    G06012399Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. INSTALL NO. 2 1ST AND REVERSE BRAKE PISTON O-RING 
    1. Coat 2 new No. 2 1st and reverse brake piston O-rings with ATF, and install them to the No. 2 1st and reverse brake piston.
    Fig 31: Locating No. 2 1st And Reverse Brake Piston O-Rings
    G04831317Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  26. INSTALL NO. 2 1ST AND REVERSE BRAKE PISTON 
    1. Coat the No. 2 1st and reverse brake piston with ATF, and install it to the transaxle case.
    NOTE: Do not damage the oil seal lip.
    Fig 32: Identifying No. 2 1st And Reverse Brake Piston
    G06012401Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  27. INSTALL 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY 
    1. Install the 1st and reverse brake return spring sub-assembly to the transaxle case.
    2. Using SST, a press and a screwdriver, install the snap ring.

      SST 09387-00070 

    Fig 33: Installing Snap Ring
    G06012402Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. INSTALL 1ST AND REVERSE BRAKE DISC 
    1. Install the 4 plates, 4 discs and flange to the transaxle case.
    2. Using a screwdriver, install the snap ring.
    Fig 34: Identifying Plates, Discs And Flange To Transaxle Case
    G06012403Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  29. INSPECT PACK CLEARANCE OF 1ST AND REVERSE BRAKE 
    1. Using SST and a dial indicator, measure the 1st and reverse brake clearance while pressing the discs and plates from the rear side.
      Fig 35: Measuring 1st And Reverse Brake Clearance While Pressing Discs And Plates From Rear Side
      G04831381Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      SST 09350-36010 (09350-06110) 

      Pack clearance: 

      0.81 to 1.20 mm (0.0318 to 0.0472 in.) 

      NOTE: If the clearance is not within the specified range, select a new brake flange.

      HINT:

      There are 4 different thicknesses of flanges available.

      Flange Thickness 

      THICKNESS REFERENCE CHART

      Mark Thickness (mm (in.)) Mark Thickness (mm (in.))
      - 3.4 (0.134) 2 3.8 (0.150)
      1 3.6 (0.142) 3 4.0 (0.157)
    2. Check that the 1st and reverse brake piston moves when compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi) is applied to the oil hole.
  30. INSTALL FRONT PLANETARY SUN GEAR 
    1. Install the planetary sun gear and needle roller bearing to the planetary gear assembly.
    Fig 36: Identifying Planetary Sun Gear And Needle Roller Bearing To Planetary Gear Assembly
    G04831382Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  31. INSTALL 2ND BRAKE CYLINDER O-RING 
    1. Coat 2 new 2nd brake cylinder O-rings with ATF, and install them into the 2nd brake cylinder.
    NOTE: Do not damage the O-rings.
    Fig 37: Identifying 2nd Brake Cylinder O-Ring
    G04831492Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  32. INSTALL 2ND BRAKE PISTON 
    1. Coat the 2nd brake piston with ATF, and install it into the 2nd brake cylinder.
    CAUTION: Do not damage the O-rings when pressing the 2nd brake piston into the 2nd brake cylinder by hand.
    Fig 38: Identifying 2nd Brake Piston
    G06012407Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  33. INSTALL 2ND BRAKE PISTON RETURN SPRING SUB-ASSEMBLY 
    1. Install the piston return spring.
      Fig 39: Identifying Piston Return Spring
      G06012408Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Place SST on the piston return spring, and compress the piston return spring with a press.

      SST 09387-00060 

    3. Using a screwdriver, install the snap ring.
    NOTE: Make sure that the end gap of the snap ring is not aligned with the piston return spring claw.
    Fig 40: Installing Snap Ring Using Screwdriver
    G06012409Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  34. INSTALL OUTER RACE RETAINER 
    1. Install the outer race retainer to the No. 2 one-way clutch.
    Fig 41: Locating No. 2 One-Way Clutch Retainer
    G04831312Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  35. INSTALL NO. 2 ONE-WAY CLUTCH 
    1. Install the No. 2 one-way clutch and 2nd brake piston assembly to the rear planetary gear assembly.
    Fig 42: Identifying 2nd Brake Assembly, No. 2 One-Way Clutch And Rear Planetary Gear
    G04831311Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  36. INSTALL REAR PLANETARY GEAR THRUST NEEDLE ROLLER BEARING 
    1. Install the No. 2 thrust bearing race, the planetary gear thrust needle roller bearing and thrust bearing race to the rear planetary gear assembly.
    Fig 43: Identifying No. 2 Thrust Bearing Race, Planetary Gear Thrust Needle Roller Bearing And Thrust Bearing Race
    G04831385Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  37. INSTALL REAR PLANETARY GEAR ASSEMBLY 
    1. Install the rear planetary gear assembly to the transaxle case.
    2. Using a screwdriver, install the snap ring.
    Fig 44: Identifying Rear Planetary Gear Assembly To Transaxle Case
    G04831386Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  38. INSPECT NO. 2 ONE-WAY CLUTCH 
    1. Check that the rear planetary gear assembly turns freely counterclockwise and locks when turned clockwise.
    Fig 45: Turing Rear Planetary Gear Assembly
    G06012414Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  39. INSTALL 2ND BRAKE PISTON SLEEVE 
    1. Install the 2nd brake piston sleeve to the transaxle case.
    Fig 46: Identifying 2nd Brake Piston Sleeve From Transaxle Case
    G04831307Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  40. INSTALL 2ND BRAKE DISC 
    1. Install the 4 discs, 3 No. 1 2nd brake flanges and 2 2nd brake flanges to the transaxle case.
      Fig 47: Identifying Discs, No. 1 2nd Brake Flanges And 2nd Brake Flanges To Transaxle Case
      G06012416Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screwdriver, install the 2 snap rings to the transaxle case.
    Fig 48: Installing Snap Rings To Transaxle Case
    G06012316Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  41. INSPECT PACK CLEARANCE OF 2ND BRAKE 
    1. Using a dial indicator, measure the 2nd brake pack clearance while applying and releasing compressed air (392 to 785 kPa, 4.0 to 8.0 kgf/cm2 , 57 to 114 psi).
    Fig 49: Measuring 2nd Brake Pack Clearance
    G04831390Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    Pack clearance: 

    0.85 to 1.24 mm (0.0334 to 0.0488 in.) 

    NOTE: If the clearance is not within the specified range, select a new brake flange.

    HINT:

    There are 4 different thicknesses of flanges available.

    Flange Thickness 

    THICKNESS REFERENCE CHART

    Mark Thickness (mm (in.)) Mark Thickness (mm (in.))
    - 3.0 (0.118) 2 3.4 (0.134)
    1 3.2 (0.126) 3 3.6 (0.142)
  42. INSTALL ONE-WAY CLUTCH ASSEMBLY 
    1. Install the No. 2 thrust washer to the rear planetary gear assembly.
    2. Install the one-way clutch assembly to the rear planetary sun gear assembly.
    Fig 50: Identifying One-Way Clutch Assembly
    G04831304Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  43. INSPECT ONE-WAY CLUTCH ASSEMBLY 
    1. Hold the rear planetary sun gear, turn the one-way clutch and check that the one-way clutch turns freely counterclockwise and locks when turned clockwise.
    Fig 51: Inspecting One-Way Clutch Assembly
    G06012314Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  44. INSTALL REAR PLANETARY SUN GEAR THRUST NEEDLE ROLLER BEARING 
    1. Install the thrust needle roller bearing and the washer to the rear planetary sun gear.
    Fig 52: Identifying Thrust Needle Roller Bearing And Washer To Rear Planetary Sun Gear
    G04831394Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  45. INSTALL REAR PLANETARY SUN GEAR ASSEMBLY 
    1. Install the rear planetary sun gear assembly.
    Fig 53: Identifying Rear Planetary Sun Gear From Transaxle Case
    G04831301Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  46. INSTALL REAR NO. 2 PLANETARY SUN GEAR THRUST NEEDLE ROLLER BEARING 
    1. Install the rear No. 2 planetary sun gear thrust needle roller bearing to the rear planetary sun gear.
    Fig 54: Identifying Rear No. 2 Planetary Sun Gear Thrust Needle Roller Bearing To Rear Planetary Sun Gear
    G04831396Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  47. INSTALL DIRECT CLUTCH HUB 
    1. Install the direct clutch hub.
    Fig 55: Identifying Direct Clutch Hub From Transaxle Case
    G04831299Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  48. INSTALL THRUST NEEDLE ROLLER BEARING 
    1. Install the No. 3 thrust bearing race, the thrust needle roller bearing and the C-2 hub thrust bearing race to the direct clutch hub.
    Fig 56: Identifying No. 3 Thrust Bearing Race, Thrust Needle Roller Bearing And C-2 Hub Thrust Bearing Race
    G04831398Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  49. INSTALL 2ND COAST AND OVERDRIVE BRAKE DISC 
    1. Measure the flange thickness. (Dimension A)
      Fig 57: Measuring Flange Thickness (Dimension A)
      G06012426Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the 2 discs, 2 No. 2 flanges and flange to the transaxle case.
    Fig 58: Identifying Discs, No. 2 Flanges And Flange To Transaxle Case
    G06012427Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  50. INSTALL DIRECT CLUTCH DRUM O-RING 
    1. Coat a new O-ring with ATF and install it to the direct clutch drum.
    NOTE: Do not damage the O-ring.
    Fig 59: Locating Direct Clutch Drum O-Ring From Direct Clutch Drum
    G05400343Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  51. INSTALL DIRECT CLUTCH PISTON O-RING 
    1. Coat 2 new O-rings with ATF and install them to the direct clutch piston.
    NOTE: Do not damage the O-rings.
  52. INSTALL DIRECT CLUTCH DRUM SUB-ASSEMBLY 
    1. Coat the direct clutch drum with ATF.
      Fig 60: Locating Direct Clutch Piston O-Ring
      G05400342Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Align a cutout on the intermediate shaft assembly with the matchmark on the direct clutch drum and install the direct clutch drum to the intermediate shaft assembly.
    NOTE: Do not damage the O-ring or the lip of the clutch drum.
    Fig 61: Identifying Matchmark On Direct Clutch Drum
    G04831514Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  53. INSTALL DIRECT CLUTCH PISTON SUB-ASSEMBLY 
    1. Coat the direct clutch piston with ATF and install it to the intermediate shaft.
    NOTE: Do not damage the O-ring or the direct clutch piston.
    Fig 62: Identifying Direct Clutch Piston Sub-Assembly
    G04831515Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  54. INSTALL DIRECT CLUTCH RETURN SPRING SUB-ASSEMBLY 
    1. Install the direct clutch return spring onto the direct clutch piston.
    2. Place SST on the piston return spring and compress the springs with a press.

      SST 09387-00020 

    3. Using snap ring pliers, install the snap ring to the direct clutch drum.
    Fig 63: Installing Snap Ring To Direct Clutch Drum Using Snap Ring Pliers
    G04831516Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    NOTE:
    • Stop the press when the spring seat is lowered 1 to 2 mm (0.0393 to 0.0787 in.) from the snap ring groove to prevent the spring seat from being deformed.
    • Do not expand the snap ring excessively.
  55. INSTALL DIRECT CLUTCH DISC 
    1. Coat the 3 rear clutch flanges, 3 discs and direct clutch flange with ATF and install them to the intermediate shaft.
    2. Install the snap ring to the intermediate shaft.
    Fig 64: Identifying Rear Clutch Flanges, Discs, Snap Ring, Direct Clutch Flange
    G06012433Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  56. INSTALL REVERSE CLUTCH DISC 
    1. Coat the 3 plates, 3 discs and flange with ATF, and install them to the intermediate shaft.
    2. Install the snap ring to the intermediate shaft.
    Fig 65: Identifying Plates, Discs, Flange And Snap Ring
    G05400355Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  57. INSPECT PACK CLEARANCE OF REVERSE CLUTCH 
    1. Install the intermediate shaft and thrust needle roller bearing to the rear transaxle cover.
    2. Using a dial indicator, measure the reverse clutch pack clearance while applying and releasing compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi).
    Fig 66: Measuring Reverse Clutch Pack Clearance Using Dial Indicator
    G04831519Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    Pack clearance: 

    40.62 to 1.16 mm (0.0244 to 0.0456 in.) 

    NOTE: If the clearance is not within the specified range, select a new clutch flange.

    HINT:

    There are 4 different thicknesses of flanges available.

    Flange Thickness 

    THICKNESS REFERENCE CHART

    No. Thickness (mm (in.)) No. Thickness (mm (in.))
    - 3.0 (0.118) 2 3.4 (0.134)
    1 3.2 (0.126) 3 3.6 (0.142)
  58. INSPECT PACK CLEARANCE OF DIRECT CLUTCH 
    1. Install the intermediate shaft and thrust needle roller bearing to the transaxle rear cover.
    2. Using a dial indicator and measuring terminal (SST), measure the forward clutch pack clearance while applying and releasing compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi).

      SST 09350-36010 (09350-06110) 

    HINT:

    The direct and reverse clutch will come out as compressed air is applied.

    Fig 67: Measuring Forward Clutch Pack Clearance
    G04831520Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    Therefore, while performing the check, press on the input shaft of the direct and reverse clutch using a press or the equivalent so that the pressure is not applied to the direct and reverse clutch.

    Pack clearance: 

    0.62 to 1.02 mm (0.0244 to 0.0402 in.) 

    NOTE: If the clearance is not within the specified range, select a new clutch flange.

    HINT:

    There are 4 different flange thicknesses.

    Flange Thickness 

    THICKNESS REFERENCE CHART

    No. Thickness (mm (in.)) No. Thickness (mm (in.))
    - 3.0 (0.118) 2 3.4 (0.134)
    1 3.2 (0.126) 3 3.6 (0.142)
  59. INSTALL INTERMEDIATE SHAFT ASSEMBLY 
    1. Install the intermediate shaft assembly to the transaxle case.
    Fig 68: Identifying Intermediate Shaft Assembly From Transaxle Case
    G04831296Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  60. INSPECT 2ND COAST AND OVERDRIVE BRAKE CLEARANCE 
    1. As shown in the illustration, place a straightedge on the transaxle case and measure the distance between the 2nd coast and overdrive brake flange and the straightedge using a vernier caliper. (Dimension B)
      Fig 69: Measuring Distance Between 2nd Coast And Overdrive Brake Flange And Straightedge
      G06012438Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. As shown in the illustration, place a straightedge on the overdrive brake piston and measure the distance between the transaxle rear cover and straightedge using a vernier caliper. (Dimension C) Calculate the piston stroke value using the following formula.
    Fig 70: Measuring Distance Between Transaxle Rear Cover And Straightedge
    G06012439Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    Formula: 

    (Dimension A + Dimension B) - Dimension C 

    Pack clearance: 

    2.10 to 2.49 mm (0.0826 to 0.0980 in.) 

    NOTE: If the clearance is not within the specified range, select a new brake flange.

    HINT:

    There are 4 different thicknesses of flanges available.

    Flange Thickness 

    THICKNESS REFERENCE CHART

    Mark Thickness (mm (in.)) Mark Thickness (mm (in.))
    4 4.0 (0.1575) 6 4.4 (0.1732)
    5 4.2 (0.1654) 7 4.6 (0.1811)
  61. INSTALL REAR CLUTCH DRUM THRUST NEEDLE ROLLER BEARING 
    1. Install the bearing to the intermediate shaft.
    Fig 71: Identifying Bearing To Intermediate Shaft
    G06012440Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  62. INSPECT INTERMEDIATE SHAFT ASSEMBLY 
    1. Install the rear transaxle cover with the 11 bolts.

      Torque: 25 N*m (255 kgf*cm, 18 ft.*lbf) 

      Fig 72: Identifying Rear Transaxle Cover With Bolts
      G06012441Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a dial indicator, measure the intermediate shaft end play.

      End play: 

      0.21 to 0.96 mm (0.00826 to 0.0377 in.) 

      If the end play is not as specified, select and replace the rear clutch drum thrust needle roller bearing.

      Fig 73: Measuring Intermediate Shaft End Play Using Dial Indicator
      G04831291Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      There are 2 different thicknesses of trust needle roller bearings available.

      THICKNESS REFERENCE CHART

      Color Thickness (mm (in.))
      Brown 0.785 (0.0309)
      Black 1.1 (0.0433)
    3. Remove the 11 bolts and the rear transaxle cover.
  63. INSTALL TRANSAXLE CASE GASKET 
    1. Install 4 new gaskets to the transaxle case.
    Fig 74: Identifying Transaxle Case Gaskets
    G04831294Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  64. INSTALL REAR TRANSAXLE COVER NEEDLE ROLLER BEARING 
    1. Coat a new needle roller bearing with ATF.
    2. Using SST and a press, install the needle roller bearing into the rear transaxle cover.

      SST 09950-60010 (09951-00190, 09952-06010), 09950-70010 (09951-07100) 

      Standard clearance: 

      25.1 mm (0.988 in.) 

    Fig 75: Installing Needle Roller Bearing Into Rear Transaxle Cover Using SST
    G04831529Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  65. INSTALL CLUTCH DRUM OIL SEAL RING 
    1. Compress the 3 oil seal rings from both sides to reduce dimension A.

      Dimension A: 

      5.0 mm (0.197 in.) 

    2. Coat 3 oil seal rings with ATF and install them to the rear transaxle cover.
    Fig 76: Identifying Clutch Drum Oil Seal Ring Dimension
    G04831530Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  66. INSTALL 2ND COAST AND OVERDRIVE O-RING 
    1. Coat 2 new O-rings with ATF and install them to the 2nd coast and overdrive brake piston.
    NOTE: Do not damage the O-rings.
    Fig 77: Locating O-Rings From 2nd Coast And Overdrive Brake Piston
    G04831525Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  67. INSTALL 2ND COAST AND OVERDRIVE BRAKE PISTON 
    1. Coat the piston with ATF and install it to the rear transaxle cover.
    NOTE: Do not damage the O-rings.
    Fig 78: Identifying 2nd Coast And Overdrive Brake Piston
    G04831532Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  68. INSTALL OVERDRIVE BRAKE RETURN SPRING SUB-ASSEMBLY 
    1. Using SST and a press, install the overdrive brake return spring and snap ring to the rear transaxle cover.

      SST 09387-00070 

    Fig 79: Identifying Overdrive Brake Return Spring And Snap Ring
    G04831523Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    NOTE:
    • Stop the press when the spring seat is lowered 1 to 2 mm (0.0393 to 0.0787 in.) from the snap ring groove to prevent the spring seat from being deformed.
    • Do not expand the snap ring excessively.
  69. INSTALL REAR TRANSAXLE COVER PLUG 
    1. Coat 4 new O-rings with ATF, and install them to the 4 rear transaxle cover plugs.
    2. Install the 4 rear transaxle cover plugs to the rear transaxle cover.

      Torque: 7.4 N*m (76 kgf*cm, 66 in.*lbf) 

    NOTE: Do not damage the O-rings.
    Fig 80: Locating Rear Transaxle Cover Plugs From Rear Transaxle Cover
    G05400371Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  70. INSTALL REAR TRANSAXLE COVER ASSEMBLY 
    1. Apply seal packing to the transaxle case.

      Seal packing: 

      Toyota Genuine Seal Packing 1281, Three Bond 1281 or equivalent 

      Fig 81: Identifying Seal Packing Area To Transaxle Case
      G04831407Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the rear transaxle cover with the 11 bolts.

      Torque: 25 N*m (255 kgf*cm, 18 ft.*lbf) 

    Fig 82: Identifying Rear Transaxle Cover With Bolts
    G06012441Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  71. INSTALL FORWARD CLUTCH HUB SUB-ASSEMBLY 
    1. Install the forward clutch hub sub-assembly onto the transaxle case.
    Fig 83: Identifying Forward Clutch Hub From Transaxle Case
    G04831292Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  72. INSTALL FORWARD CLUTCH HUB THRUST NEEDLE ROLLER BEARING 
    1. Install the bearing to the forward clutch hub.
    Fig 84: Identifying Bearing To Forward Clutch Hub
    G04831410Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  73. INSTALL INPUT SHAFT OIL SEAL RING 
    1. Coat a new input shaft oil seal ring with ATF, and install it to the input shaft.
    Fig 85: Identifying Input Shaft Oil Seal Ring From Input Shaft
    G04831478Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  74. INSTALL FORWARD CLUTCH PISTON O-RING 
    1. Coat a new clutch piston O-ring with ATF, and install it to the forward clutch piston.
    Fig 86: Locating Clutch Piston O-Ring From Forward Clutch Piston
    G05400314Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  75. INSTALL FORWARD CLUTCH PISTON 
    1. Install the forward clutch piston to the input shaft.
    NOTE: Do not damage the O-ring.
    Fig 87: Identifying Forward Clutch Piston To Input Shaft
    G04831483Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  76. INSTALL FORWARD CLUTCH RETURN SPRING SUB-ASSEMBLY 
    1. Install the return spring and clutch balancer to the input shaft.
      Fig 88: Identifying Return Spring And Clutch Balancer To Input Shaft
      G04831484Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST, a press and snap ring pliers, install the snap ring to the input shaft.

      SST 09320-89010 

    Fig 89: Installing Snap Ring
    G04831474Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  77. INSTALL FRONT CLUTCH DISC 
    1. Install the 4 plates, 4 discs and flange.
    2. Using a screwdriver, install the snap ring to the input shaft.
    Fig 90: Identifying Plates, Discs And Flange
    G04831486Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  78. INSPECT PACK CLEARANCE OF FORWARD CLUTCH 
    1. Using a dial indicator, measure the pack clearance while applying and releasing compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi).
    Fig 91: Measuring Pack Clearance Using Dial Indicator
    G04831487Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    Pack clearance: 

    1.41 to 1.80 mm (0.0555 to 0.0708 in.) 

    NOTE: If the clearance is not within the specified range, install a new brake flange.

    HINT:

    There are 4 different thicknesses of flanges available.

    Flange Thickness 

    THICKNESS REFERENCE CHART

    No. Thickness (mm (in.)) No. Thickness (mm (in.))
    - 3.0 (0.118) 2 3.4 (0.134)
    1 3.2 (0.126) 3 3.6 (0.142)
  79. INSTALL STATOR SHAFT THRUST NEEDLE ROLLER BEARING 
    1. Install the bearing to the input shaft assembly.
    Fig 92: Identifying Bearing To Input Shaft Assembly
    G04831411Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  80. INSTALL INPUT SHAFT ASSEMBLY 
    1. Install the input shaft assembly to the transaxle case.
    Fig 93: Identifying Input Shaft Assembly From Transaxle Case
    G04831288Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  81. INSTALL OVERDRIVE BRAKE GASKET 
    1. Install 2 new gaskets to the transaxle case.
    Fig 94: Locating Overdrive Brake Gaskets From Transaxle Case
    G04831287Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  82. INSTALL DIFFERENTIAL GEAR ASSEMBLY 
    1. Install the differential gear assembly to the transaxle case.
    Fig 95: Identifying Differential Gear Assembly From Transaxle Case
    G06012278Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  83. INSTALL OIL PUMP ASSEMBLY 
    1. Install the oil pump with the 7 bolts.

      Torque: 22 N*m (224 kgf*cm, 16 ft.*lbf) 

      Fig 96: Identifying Oil Pump Assembly Bolts
      G04831285Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  84. INSPECT INPUT SHAFT ASSEMBLY 
    1. Make sure that the input shaft turns smoothly.
    Fig 97: Inspecting Input Shaft Assembly
    G04831416Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  85. INSPECT INPUT SHAFT END PLAY 
    1. Measure the end play in the axial direction.

      End play: 

      0.38 to 1.29 mm (0.0149 to 0.0507 in.) 

      If the end play is not as specified, replace the forward clutch hub thrust needle roller bearing and the stator shaft thrust needle bearing.

      Fig 98: Measuring End Play In Axial
      G04831284Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  86. INSTALL TRANSAXLE HOUSING 
    1. Apply seal packing to the transaxle case.

      Seal packing: 

      Toyota Genuine Seal Packing 1281, Three Bond 1281 or equivalent 

      Fig 99: Identifying Seal Packing Area To Transaxle Case
      G04831418Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the transaxle housing with the 14 bolts.

      Torque: Bolt A 

      29 N*m (296 kgf*cm, 21 ft.*lbf) 

      Bolt B 

      22 N*m (224 kgf*cm, 16 ft.*lbf) 

    Fig 100: Identifying Transaxle Housing With Bolts
    G06012371Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  87. INSTALL C-2 ACCUMULATOR PISTON 
    1. Coat 2 new O-rings with ATF and install them to the C-2 accumulator piston.
      NOTE: Do not damage the O-rings.
      Fig 101: Locating O-Rings From C-2 Accumulator Piston
      G04831282Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the spring and C-2 accumulator piston.

      Accumulator Spring 

    ACCUMULATOR SPRING REFERENCE CHART

    Spring Free Length/Outer Diameter (mm (in.)) Color
    C-2 66.20 to 67.60 (2.606 to 2.661) 17.20 (0.677) -
    Fig 102: Identifying Spring And C-2 Accumulator Piston
    G04831421Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  88. INSTALL C-3 ACCUMULATOR PISTON 
    1. Coat 2 new O-rings with ATF and install them to the C-3 accumulator piston.
      NOTE: Do not damage the O-rings.
      Fig 103: Locating O-Rings From C-3 Accumulator Piston
      G04831280Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the spring and C-3 accumulator piston.

    Accumulator Spring 

    ACCUMULATOR SPRING REFERENCE CHART

    Spring Free Length/Outer Diameter (mm (in.)) Color
    C-3 87.30 (3.437) 18.70 (0.736) Orange
    Fig 104: Identifying Spring And C-3 Accumulator Piston
    G04831423Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  89. INSTALL B-2 ACCUMULATOR PISTON 
    1. Coat 2 new O-rings with ATF and install them to the B-2 accumulator piston.
      NOTE: Do not damage the O-rings.
      Fig 105: Locating O-Rings From B-2 Accumulator Piston
      G04831278Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the spring and B-2 accumulator piston.

    Accumulator Spring 

    ACCUMULATOR SPRING REFERENCE CHART

    Spring Free Length/Outer Diameter (mm (in.)) Color
    B-2 66.90 (2.633) 15.50 (0.610) White
    Fig 106: Identifying Spring And B-2 Accumulator Piston
    G04831425Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  90. INSTALL CHECK BALL BODY 
    1. Install the spring and check ball body.
    Fig 107: Identifying Spring And Check Ball Body
    G04831426Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  91. INSTALL BRAKE DRUM GASKET 
    1. Install a new brake drum gasket.
    Fig 108: Identifying Brake Drum Gasket
    G04831275Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  92. INSTALL TRANSAXLE CASE GASKET 
    1. Coat a new transaxle case gasket with ATF, and install it to the transaxle case.
    Fig 109: Locating Transaxle Case Gasket
    G04831274Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  93. INSTALL TRANSAXLE CASE 2ND BRAKE GASKET 
    1. Coat a new transaxle case 2nd brake gasket with ATF, and install it to the transaxle case.
    Fig 110: Locating Transaxle Case 2nd Brake Gasket
    G04831273Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  94. INSTALL TRANSMISSION WIRE 
    1. Coat a new O-ring with ATF, and install it into the transmission wire.
      Fig 111: Locating O-Ring
      G06012480Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Insert the transmission wire to the transaxle.
      Fig 112: Identifying Transmission Wire
      G04831112Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the transmission wire with the bolt.

    Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

  95. INSTALL TRANSMISSION VALVE BODY ASSEMBLY 
    1. Align the groove of the manual valve with the pin of the manual valve lever.
      Fig 113: Locating Transmission Wire Bolt
      G06012072Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Temporarily install the valve body with the 13 bolts.

      Bolt length: 

      Bolt A: 32 mm (1.26 in.) 

      Bolt B: 22 mm (0.866 in.) 

      Bolt C: 55 mm (2.17 in.) 

      Bolt D: 45 mm (1.77 in.) 

      Fig 114: Identifying Valve Body Bolts
      G04831127Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Temporarily install the detent spring and detent spring cover with the 2 bolts.

      Bolt length: 

      Bolt A: 14 mm (0.551 in.) 

      Bolt B: 45 mm (1.77 in.) 

    4. Check that the manual valve lever is in contact with the center of the roller at the tip of the detent spring.
    5. Tighten the 15 bolts.

      Torque: 11 N*m (112 kgf*cm, 8 ft.*lbf) 

      Fig 115: Identifying Detent Spring And Detent Spring Cover With Bolts
      G06012484Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Connect the 5 solenoid connectors.
    7. Install the ATF temperature sensor with the lock plate and bolt.

    Torque: 11 N*m (112 kgf*cm, 8 ft.*lbf) 

    Bolt length: 

    55 mm (2.17 in.) 

    Fig 116: Identifying ATF Temperature Sensor With Lock Plate And Bolt
    G06012260Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  96. INSTALL VALVE BODY OIL STRAINER ASSEMBLY 
    1. Coat a new gasket with ATF, and install it to the oil strainer.
      Fig 117: Identifying Oil Strainer Gasket
      G04831119Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the valve body oil strainer assembly to the automatic transaxle with the 3 bolts.

    Torque: 11 N*m (112 kgf*cm, 8 ft.*lbf) 

    Fig 118: Locating Oil Strainer Bolts
    G06012084Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  97. INSTALL AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY 
    1. Install the 2 magnets to the oil pan.
    2. Install a new oil pan gasket to the oil pan.
      Fig 119: Identifying Oil Cleaner Magnets From Oil Pan
      G04831116Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the oil pan with the 19 bolts.

    Torque: 7.8 N*m (80 kgf*cm, 69 in.*lbf) 

  98. INSTALL BREATHER PLUG 
    1. Install the breather plug to the transaxle case.
    Fig 120: Identifying Oil Pan With Bolts
    G04831439Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  99. INSTALL BREATHER PLUG HOSE 
    1. Install the breather plug hose to the breather plug.
  100. INSTALL NO. 1 TRANSAXLE CASE PLUG 
    1. Coat 5 new O-rings with ATF, and install them to the 5 No. 1 transaxle case plugs.
      Fig 121: Identifying Breather Plug Hose From Breather Plug
      G06012254Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the 4 No. 1 transaxle case plugs to the transaxle housing and transaxle case.

      Torque: 7.4 N*m (76 kgf*cm, 66 in.*lbf) 

      Fig 122: Locating No. 1 Transaxle Case Plugs
      G04831261Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the No. 1 transaxle case plug to the transaxle case.

      Torque: 7.4 N*m (76 kgf*cm, 66 in.*lbf) 

  101. INSTALL OIL COOLER TUBE UNION 
    1. Coat 2 new O-rings with ATF, and install them into the 2 oil cooler tube unions.
      Fig 123: Locating No. 1 Transaxle Case Plug
      G04831262Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the 2 oil cooler tube unions to the transaxle case.

      Torque: 27 N*m (275 kgf*cm, 20 ft.*lbf) 

  102. INSTALL SPEED SENSOR 
    1. Coat a new O-ring with ATF, and install it to the speed sensor.
      Fig 124: Identifying Oil Cooler Tube Unions From Transaxle Case
      G06012251Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the speed sensor to the transaxle case with the bolt.

      Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

  103. INSTALL PARK/NEUTRAL POSITION SWITCH ASSEMBLY 
    1. Install the park/neutral position switch assembly to the automatic transaxle.
      Fig 125: Identifying Speed Sensor Bolt
      G04831259Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Temporarily install the 2 bolts.
    3. Replace the lock plate with a new one and tighten the manual valve shaft nut.

      Torque: 6.9 N*m (70 kgf*cm, 61 in.*lbf) 

    4. Temporarily install the control shaft lever.
      Fig 126: Locating Park/Neutral Position Switch Assembly Bolts
      G04831097Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Turn the lever counterclockwise until it stops, then turn it clockwise 2 notches.
    6. Remove the control shaft lever.
      Fig 127: Turning Lever Counterclockwise
      G04831102Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Align the groove with the neutral basic line.
    8. Hold the switch in this position and tighten the 2 bolts.

      Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

      Fig 128: Identifying Groove And Neutral Basic Line With Bolts
      G04831098Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    9. Using a screwdriver, stake the nut with the lock plate.
      Fig 129: Staking Nut With Lock Plate
      G04831104Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    10. Install the control shaft lever with the nut and washer.

      Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf) 

  104. INSTALL SPEEDOMETER DRIVEN HOLE COVER SUB-ASSEMBLY 
    1. Coat a new O-ring with ATF and install it to the speedometer driven hole cover sub-assembly.
      Fig 130: Locating Control Shaft Lever With Nut
      G06012247Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the speedometer driven hole cover sub-assembly to the transaxle housing.

      Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

    Fig 131: Locating Speedometer Driven Hole Cover Sub-Assembly Bolt
    G05400288Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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