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Automatic Transaxle Unit: Disassembly

WARNING: This page is about a different variant/trim than selected.
  1. REMOVE SPEEDOMETER DRIVEN HOLE COVER SUB-ASSEMBLY 
    1. Remove the bolt and speedometer driven hole cover sub-assembly from the transaxle housing.
    2. Remove the O-ring from the speedometer driven hole cover sub-assembly.
    Fig 1: Locating Speedometer Driven Hole Cover Sub-Assembly Bolt
    G05400288Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE PARK/NEUTRAL POSITION SWITCH ASSEMBLY 
    1. Remove the nut and washer and remove the control shaft lever.
      Fig 2: Locating Park/Neutral Position Switch Assembly Nut
      G06012247Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screwdriver, pry out the lock plate and remove the manual valve shaft nut.
      Fig 3: Removing Manual Valve Shaft Nut
      G04831094Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 2 bolts and pull out the park/neutral position switch assembly.
    Fig 4: Locating Park/Neutral Position Switch Assembly Bolts
    G04831095Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE SPEED SENSOR 
    1. Remove the bolt and speed sensor from the transaxle case.
    Fig 5: Identifying Speed Sensor Bolt
    G04831259Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE OIL COOLER TUBE UNION 
    1. Remove the 2 oil cooler tube unions from the transaxle case.
    2. Remove the O-ring from oil cooler tube union.
    Fig 6: Identifying Oil Cooler Tube Unions From Transaxle Case
    G06012251Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE NO. 1 TRANSAXLE CASE PLUG 
    1. Remove the 4 No. 1 transaxle case plugs from the transaxle housing and transaxle case.
      Fig 7: Locating No. 1 Transaxle Case Plugs
      G04831261Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the No. 1 transaxle case plug from the transaxle case.
    3. Remove the O-ring from No. 1 transaxle case plug.
    Fig 8: Locating No. 1 Transaxle Case Plug From Transaxle Case
    G04831262Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE BREATHER PLUG HOSE 
    1. Remove the breather plug hose from the breather plug.
  7. REMOVE BREATHER PLUG 
    1. Remove the breather plug from the transaxle case.
    Fig 9: Identifying Breather Plug Hose From Breather Plug
    G06012254Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. SECURE AUTOMATIC TRANSAXLE ASSEMBLY 
    1. Secure the transaxle onto wooden blocks.
    Fig 10: Identifying Transaxle Onto Wooden Blocks
    G06012255Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY 
    1. Remove the 19 bolts and remove the oil pan and oil pan gasket.
      Fig 11: Identifying Automatic Transaxle Oil Pan Sub-Assembly Bolts
      G04831115Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 oil cleaner magnets from the oil pan.
    3. Examine the particles in the oil pan.
      1. Collect any steel chips with the removed magnets.

        Carefully look at the foreign matter and particles in the oil pan and on the magnets to predict the type of wear which might be found in the transaxle.

        Steel (magnetic): bearing, gear and clutch plate wear

        Brass (non-magnetic): bearing wear

        Fig 12: Identifying Oil Cleaner Magnets From Oil Pan
        G04831116Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE VALVE BODY OIL STRAINER ASSEMBLY 
    1. Remove the 3 bolts and remove the oil strainer assembly.
      Fig 13: Locating Oil Strainer Assembly Bolts
      G06012258Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the oil strainer gasket from the oil strainer assembly.
    Fig 14: Identifying Oil Strainer Gasket
    G04831119Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE TRANSMISSION VALVE BODY ASSEMBLY 
    1. Disconnect the 5 solenoid connectors.
    2. Remove the bolt and lock plate and remove the ATF temperature sensor.
      Fig 15: Locating Solenoid Connectors, Bolt And Lock Plate
      G06012260Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 2 bolts and remove the detent spring cover and detent spring.
      Fig 16: Identifying Bolts, Manual Detent Spring Cover And Detent Spring
      G06012087Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the 13 bolts and the valve body assembly from the transaxle case.
    Fig 17: Locating Valve Body Assembly Bolts
    G04831122Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE TRANSMISSION WIRE 
    1. Remove the bolt and the transmission wire from the transaxle case.
      Fig 18: Locating Transmission Wire Bolt
      G06012072Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the O-ring from the transmission wire.
    Fig 19: Locating O-Ring Of Transmission Wire
    G04831109Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE TRANSAXLE CASE 2ND BRAKE GASKET 
    1. Remove the transaxle case 2nd brake gasket from the transaxle case.
    Fig 20: Locating Transaxle Case 2nd Brake Gasket From Transaxle Case
    G04831273Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE TRANSAXLE CASE GASKET 
    1. Remove the transaxle case gasket from the transaxle case.
    Fig 21: Locating Transaxle Case Gasket From Transaxle Case
    G04831274Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE BRAKE DRUM GASKET 
    1. Remove the brake drum gasket from the transaxle case.
    Fig 22: Identifying Brake Drum Gasket From Transaxle Case
    G04831275Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE CHECK BALL BODY 
    1. Remove the check ball body and spring from the transaxle case.
    Fig 23: Identifying Check Ball Body And Spring From Transaxle Case
    G04831276Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. REMOVE B-2 ACCUMULATOR PISTON 
    1. Apply compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi) to the oil hole and remove the B-2 accumulator piston and spring.
      NOTE:
      • Blowing air may cause the piston to jump out. When removing the piston, hold it by hand using a piece of cloth.
      • Do not splash ATF with compressed air.
      Fig 24: Identifying B-2 Accumulator Piston And Spring
      G06012269Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 O-rings from the B-2 accumulator piston.
    Fig 25: Locating O-Rings From B-2 Accumulator Piston
    G04831278Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE C-3 ACCUMULATOR PISTON 
    1. Apply compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi) to the oil hole and remove the C-3 accumulator piston and spring.
      NOTE:
      • Blowing air may cause the piston to jump out. When removing the piston, hold it by hand using a piece of cloth.
      • Do not splash ATF with compressed air.
      Fig 26: Identifying C-3 Accumulator Piston And Spring
      G04831279Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 O-rings from the C-3 accumulator piston.
    Fig 27: Locating O-Rings From C-3 Accumulator Piston
    G04831280Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. REMOVE C-2 ACCUMULATOR PISTON 
    1. Apply compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi) to the oil hole and remove the C-2 accumulator piston and the spring.
      NOTE:
      • Blowing air may cause the piston to jump out. When removing the piston, hold it by hand using a piece of cloth.
      • Do not splash ATF with compressed air.
      Fig 28: Identifying C-2 Accumulator Piston And Spring
      G04831281Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 O-rings from the C-2 accumulator piston.
    Fig 29: Locating O-Rings From C-2 Accumulator Piston
    G04831282Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE TRANSAXLE HOUSING 
    1. Remove the 14 bolts.
    2. Tap around the circumference of the transaxle housing with a plastic hammer to remove the transaxle housing from the transaxle case.
    NOTE: The differential gear assembly may be accidentally removed when the transaxle housing is removed.
    Fig 30: Locating Transaxle Housing Bolts
    G06012275Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. INSPECT INPUT SHAFT END PLAY 
    1. Measure the end play in the axial direction.

      End play: 

      0.38 to 1.29 mm (0.0149 to 0.0507 in.) 

      If the end play is not as specified, replace the stator shaft thrust needle roller bearing and the forward clutch hub thrust needle roller bearing.

      Fig 31: Measuring End Play In Axial
      G04831284Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. REMOVE OIL PUMP ASSEMBLY 
    1. Remove the 7 bolts and the oil pump assembly from the transaxle case.
      Fig 32: Identifying Oil Pump Assembly Bolts
      G04831285Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. REMOVE DIFFERENTIAL GEAR ASSEMBLY 
    1. Remove the differential gear assembly from the transaxle case.
      Fig 33: Identifying Differential Gear Assembly From Transaxle Case
      G06012278Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. REMOVE OVERDRIVE BRAKE GASKET 
    1. Using a screwdriver, remove the 2 overdrive brake gaskets from the transaxle case.
      Fig 34: Locating Overdrive Brake Gaskets From Transaxle Case
      G04831287Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. REMOVE INPUT SHAFT ASSEMBLY 
    1. Remove the input shaft assembly from the transaxle case.
    Fig 35: Identifying Input Shaft Assembly From Transaxle Case
    G04831288Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  26. REMOVE STATOR SHAFT THRUST NEEDLE ROLLER BEARING 
    1. Remove the stator shaft thrust needle roller bearing from the input shaft.
    Fig 36: Identifying Stator Shaft Thrust Needle Roller Bearing From Input Shaft
    G04831289Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  27. REMOVE FRONT CLUTCH DISC 
    1. Using a screwdriver, remove the snap ring.
    2. Remove the flange, 4 discs and 4 plates from the input shaft.
    Fig 37: Removing Snap Ring
    G04831473Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. REMOVE FORWARD CLUTCH RETURN SPRING SUB-ASSEMBLY 
    1. Using SST on the clutch balancer, compress the return spring with a press.

      SST 09320-89010 

      NOTE: Do not compress the return spring excessively.
    2. Using a snap ring expander, remove the snap ring.
      Fig 38: Removing Snap Ring
      G04831474Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the clutch balancer and piston return spring.
    Fig 39: Identifying Clutch Balancer And Piston Return Spring
    G04831475Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  29. REMOVE FORWARD CLUTCH PISTON 
    1. Place the input shaft onto the oil pump.
    2. Holding the forward clutch piston by hand, apply compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi) to the oil pump to remove the forward clutch piston.

      HINT:

      If the piston cannot be removed because it is tilted, either apply compressed air again while keeping the piston level or remove the piston using needle-nose pliers with their tips wrapped in protective tape.

      Fig 40: Applying Compressed Air To Oil Pump
      G04831476Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  30. REMOVE FORWARD CLUTCH PISTON O-RING 
    1. Using a screwdriver, remove the clutch piston CD-ring from the forward clutch piston.
    Fig 41: Locating Clutch Piston O-Ring From Forward Clutch Piston
    G05400314Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  31. REMOVE INPUT SHAFT OIL SEAL RING 
    1. Using a screwdriver, remove the input shaft oil seal ring from the input shaft.
    Fig 42: Identifying Input Shaft Oil Seal Ring From Input Shaft
    G04831478Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  32. REMOVE FORWARD CLUTCH HUB THRUST NEEDLE ROLLER BEARING 
    1. Remove the forward clutch hub thrust needle roller bearing from the forward clutch hub.
    Fig 43: Identifying Forward Clutch Hub Thrust Needle Roller Bearing From Forward Clutch Hub
    G04831290Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  33. INSPECT INTERMEDIATE SHAFT ASSEMBLY 
    1. Using a dial indicator, measure the intermediate shaft end play.

      End play: 

      0.21 to 0.96 mm (0.00826 to 0.0377 in.) 

      If the end play is not as specified, select and replace the rear clutch drum thrust needle roller bearing.

    Fig 44: Measuring Intermediate Shaft End Play Using Dial Indicator
    G04831291Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  34. REMOVE FORWARD CLUTCH HUB SUB-ASSEMBLY 
    1. Remove the forward clutch hub from the transaxle case.
    Fig 45: Identifying Forward Clutch Hub From Transaxle Case
    G04831292Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  35. REMOVE REAR TRANSAXLE COVER ASSEMBLY 
    1. Remove the 11 bolts.
    2. Tap around the circumference of the rear transaxle cover with a plastic hammer to remove the rear transaxle cover from the transaxle case.
    Fig 46: Identifying Rear Transaxle Cover Assembly Bolts
    G04831293Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  36. REMOVE REAR TRANSAXLE COVER PLUG 
    1. Remove the 4 rear transaxle cover plugs from the rear transaxle cover.
    2. Using a screwdriver, remove the O-ring from each rear transaxle cover plug.
    Fig 47: Identifying Rear Transaxle Cover Plugs From Rear Transaxle Cover
    G04831534Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  37. REMOVE OVERDRIVE BRAKE RETURN SPRING SUB-ASSEMBLY 
    1. Using SST, a press and a screwdriver, remove the snap ring.

      SST 09387-00070 

      Fig 48: Identifying Snap Ring
      G04831523Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE: Stop the press when the overdrive brake piston is lowered 1 to 2 mm (0.0394 to 0.0787 in.) from the snap ring groove to prevent the overdrive brake piston from being deformed.
    2. Remove the overdrive brake return spring from the rear transaxle cover.
  38. REMOVE 2ND COAST AND OVERDRIVE BRAKE PISTON 
    1. Apply compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi) to the rear transaxle cover to remove the overdrive brake piston.
      NOTE:
      • Blowing air may cause the piston to jump out. When removing the piston, hold it by hand using a piece of cloth.
      • Do not splash ATF with compressed air.
      Fig 49: Applying Compressed Air To Rear Transaxle Cover
      G04831524Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  39. REMOVE 2ND COAST AND OVERDRIVE O-RING 
    1. Using a screwdriver, remove the 2 O-rings from the 2nd coast and overdrive brake piston.
    Fig 50: Locating O-Rings From 2nd Coast And Overdrive Brake Piston
    G04831525Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  40. REMOVE CLUTCH DRUM OIL SEAL RING 
    1. Remove the 3 oil seal rings from the rear transaxle cover.
    Fig 51: Locating Oil Seal Rings From Rear Transaxle Cover
    G05400363Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  41. REMOVE REAR TRANSAXLE COVER NEEDLE ROLLER BEARING 
    1. Using SST, remove the bearing from the rear transaxle cover.

      SST 09387-00041 (09387-01021) 

    Fig 52: Removing Bearing From Rear Transaxle Cover Using SST
    G04831527Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  42. REMOVE TRANSAXLE CASE GASKET 
    1. Remove the 4 transaxle case gaskets.
    Fig 53: Identifying Transaxle Case Gaskets
    G04831294Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  43. REMOVE REAR CLUTCH DRUM THRUST NEEDLE ROLLER BEARING 
    1. Using a magnetic pick-up tool, remove the rear clutch drum thrust needle roller bearing.
    Fig 54: Identifying Rear Clutch Drum Thrust Needle Roller Bearing
    G04831295Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  44. REMOVE INTERMEDIATE SHAFT ASSEMBLY 
    1. Remove the intermediate shaft assembly from the transaxle case.
    Fig 55: Identifying Intermediate Shaft Assembly From Transaxle Case
    G04831296Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  45. REMOVE REVERSE CLUTCH DISC 
    1. Using a screwdriver, remove the snap ring.
    2. Remove the flange, 3 discs and 3 plates.
    Fig 56: Removing Reverse Clutch Disc Snap Ring Using Screwdriver
    G04831500Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  46. REMOVE DIRECT CLUTCH DISC 
    1. Using a screwdriver, remove the snap ring.
    2. Remove the direct clutch flange, 3 discs and 3 rear clutch flanges.
    Fig 57: Removing Direct Clutch Disc Snap Ring Using Screwdriver
    G04831501Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  47. REMOVE DIRECT CLUTCH RETURN SPRING SUB-ASSEMBLY 
    1. Using SST and a press.

      SST 09387-00020 

    2. Using snap ring pliers, remove the snap ring.
    3. Remove the direct clutch return spring sub-assembly from the intermediate shaft.
    Fig 58: Removing Snap Ring Using Snap Ring Pliers
    G06012303Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  48. REMOVE DIRECT CLUTCH PISTON SUB-ASSEMBLY 
    1. Install the intermediate shaft onto the rear transaxle cover.
    2. Apply compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi) to the oil hole shown in the illustration and remove the direct clutch piston from the intermediate shaft.
    Fig 59: Applying Compressed Air To Oil Hole
    G04831503Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    NOTE:
    • Blowing air may cause the piston to jump out. When removing the piston, hold it by hand using a piece of cloth.
    • Do not splash ATF with compressed air.
  49. REMOVE DIRECT CLUTCH DRUM SUB-ASSEMBLY 
    1. Install the intermediate shaft onto the rear transaxle cover.
    2. Put a matchmark on the direct clutch drum in the same position as the cutout of the intermediate shaft assembly.
      Fig 60: Applying Compressed Air To Oil Hole
      G04831504Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Apply compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi) to the oil hole shown in the illustration and remove the direct clutch drum from the intermediate shaft.
    NOTE:
    • Blowing air may cause the drum to jump out. When removing the drum, hold it by hand using a piece of cloth.
    • Do not splash ATF with compressed air.
  50. REMOVE DIRECT CLUTCH PISTON O-RING 
    1. Using a screwdriver, remove the 2 piston O-rings from the direct clutch piston.
    Fig 61: Locating Piston O-Rings From Direct Clutch Piston
    G06012306Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  51. REMOVE DIRECT CLUTCH DRUM O-RING 
    1. Using a screwdriver, remove the direct clutch drum O-ring from the direct clutch drum.
    Fig 62: Locating Direct Clutch Drum O-Ring From Direct Clutch Drum
    G05400343Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  52. REMOVE 2ND COAST AND OVERDRIVE BRAKE DISC 
    1. Remove the flange, 2 discs and 2 No. 2 flanges from the transaxle.
    Fig 63: Identifying Flange, Discs And No. 2 Flanges From Transaxle
    G04831297Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  53. REMOVE THRUST NEEDLE ROLLER BEARING 
    1. Using a magnetic pick-up tool, remove the C-2 hub thrust bearing race, the thrust needle roller bearing and the No. 3 thrust bearing race from the direct clutch hub.
    Fig 64: Identifying Thrust Needle Roller Bearing
    G04831298Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  54. REMOVE DIRECT CLUTCH HUB 
    1. Remove the direct clutch hub from the transaxle case.
    Fig 65: Identifying Direct Clutch Hub From Transaxle Case
    G04831299Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  55. REMOVE REAR NO. 2 PLANETARY SUN GEAR THRUST NEEDLE ROLLER BEARING 
    1. Using a magnetic pick-up tool, remove the rear No. 2 planetary sun gear thrust needle roller bearing from the rear planetary sun gear assembly.
    Fig 66: Identifying Rear No. 2 Planetary Sun Gear Thrust Needle Roller Bearing
    G04831300Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  56. REMOVE REAR PLANETARY SUN GEAR ASSEMBLY 
    1. Remove the rear planetary sun gear from the transaxle case.
    Fig 67: Identifying Rear Planetary Sun Gear From Transaxle Case
    G04831301Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  57. REMOVE REAR PLANETARY SUN GEAR THRUST NEEDLE ROLLER BEARING 
    1. Remove the rear planetary sun gear thrust needle roller bearing and No. 1 planetary carrier thrust washer from the one-way clutch assembly.
    Fig 68: Identifying Rear Planetary Sun Gear Thrust Needle Roller Bearing
    G04831302Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  58. INSPECT ONE-WAY CLUTCH ASSEMBLY 
    1. Hold the rear planetary sun gear and turn the one-way clutch.
    2. Make sure that the one-way clutch turns freely counterclockwise and locks when turned clockwise.
    Fig 69: Inspecting One-Way Clutch Assembly
    G06012314Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  59. REMOVE ONE-WAY CLUTCH ASSEMBLY 
    1. Remove the one-way clutch assembly and No. 2 planetary carrier thrust washer from the rear planetary sun gear.
    Fig 70: Identifying One-Way Clutch Assembly
    G04831304Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  60. REMOVE 2ND BRAKE DISC 
    1. Using a screwdriver, remove the 2 snap rings.
    2. Remove the 2 flanges, 4 discs and 3 flanges from the transaxle.
    Fig 71: Removing Snap Rings
    G06012316Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  61. REMOVE 2ND BRAKE PISTON SLEEVE 
    1. Remove the 2nd brake piston sleeve from the transaxle case.
    Fig 72: Identifying 2nd Brake Piston Sleeve From Transaxle Case
    G04831307Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  62. INSPECT NO. 2 ONE-WAY CLUTCH 
    1. Turn the rear planetary gear assembly.
    2. Make sure that the rear planetary gear assembly turns freely counterclockwise and locks when turned clockwise.
    Fig 73: Turing Rear Planetary Gear Assembly
    G06012318Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  63. REMOVE REAR PLANETARY GEAR ASSEMBLY 
    1. Using a screwdriver, remove the snap ring.
    2. Remove the rear planetary gear assembly from the transaxle case.
    Fig 74: Identifying Rear Planetary Gear Assembly From Transaxle Case
    G04831309Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  64. REMOVE REAR PLANETARY GEAR THRUST NEEDLE ROLLER BEARING 
    1. Remove the thrust needle roller bearing and 2 bearing races from the rear planetary gear assembly.
    Fig 75: Identifying Rear Planetary Gear Thrust Needle Roller Bearing
    G04831310Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  65. REMOVE NO. 2 ONE-WAY CLUTCH 
    1. Separate the 2nd brake assembly, No. 2 one-way clutch and the rear planetary gear.
    Fig 76: Identifying 2nd Brake Assembly, No. 2 One-Way Clutch And Rear Planetary Gear
    G04831311Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  66. REMOVE OUTER RACE RETAINER 
    1. Remove the retainer from the No. 2 one-way clutch.
    Fig 77: Locating No. 2 One-Way Clutch Retainer
    G04831312Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  67. REMOVE 2ND BRAKE PISTON RETURN SPRING SUB-ASSEMBLY 
    1. Using SST and a press, remove the snap ring from the 2nd brake piston.

      SST 09387-00060 

    2. Remove the 2nd brake return spring from the 2nd brake cylinder.
      Fig 78: Removing Snap Ring From 2nd Brake Piston
      G04831489Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 2nd brake piston return spring sub-assembly from the 2nd brake cylinder.
    Fig 79: Identifying 2nd Brake Piston Return Spring Sub-Assembly
    G06012324Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  68. REMOVE 2ND BRAKE PISTON 
    1. Hold the 2nd brake piston and apply compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi) to the 2nd brake cylinder to remove the 2nd brake piston.
    Fig 80: Applying Compressed Air To 2nd Brake Cylinder
    G06012325Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  69. REMOVE 2ND BRAKE CYLINDER O-RING 
    1. Using a screwdriver, remove the 2 O-rings from the 2nd brake cylinder.
    Fig 81: Identifying 2nd Brake Cylinder O-Ring
    G04831492Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  70. REMOVE FRONT PLANETARY SUN GEAR 
    1. Remove the front planetary sun gear and thrust needle roller bearing from the transaxle case.
    Fig 82: Identifying Front Planetary Sun Gear And Thrust Needle Roller Bearing From Transaxle Case
    G04831313Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  71. REMOVE 1ST AND REVERSE BRAKE DISC 
    1. Using a screwdriver, remove the snap ring.
    2. Remove the flange, 4 discs and 4 plates from the transaxle case.
    Fig 83: Identifying 1st And Reverse Brake Disc
    G04831314Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  72. REMOVE 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY 
    1. Using SST, a press and a screwdriver, remove the snap ring.

      SST 09387-00070 

    2. Remove the 1st and reverse brake return spring sub-assembly.
    Fig 84: Removing Snap Ring Using SST
    G04831315Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  73. REMOVE NO. 2 1ST AND REVERSE BRAKE PISTON 
    1. Apply compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi) to the transaxle case to remove the No. 2 1st and reverse brake piston.
    NOTE:
    • Blowing air may cause the piston to jump out. When removing the piston, hold it by hand using a piece of cloth.
    • Do not splash ATF with compressed air.
    Fig 85: Applying Compressed Air To Transaxle Case
    G04831316Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  74. REMOVE NO. 2 1ST AND REVERSE BRAKE PISTON O-RING 
    1. Remove the 2 O-rings from the No. 2 1st and reverse brake piston.
    Fig 86: Locating O-Rings From No. 2 1st And Reverse Brake Piston
    G04831317Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  75. REMOVE COUNTER DRIVE GEAR NUT 
    1. Secure the counter driven gear with the parking lock pawl.
      Fig 87: Identifying Counter Driven Gear With Parking Lock Pawl
      G04831318Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST and a hammer, release the lock nut washer.

      SST 09930-00010 

      Fig 88: Releasing Lock Nut Washer Using SST And Hammer
      G04831319Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using SST, remove the nut and lock nut washer.

      SST 09387-00120 

    Fig 89: Removing Nut And Lock Nut Washer Using SST
    G04831320Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  76. REMOVE PLANETARY GEAR ASSEMBLY 
    1. Using SST and a press, remove the planetary gear assembly from the transaxle case.

      SST 09950-60010 (09951-00400, 09951-00320, 09952-06010), 09950-70010 (09951-07100) 

    Fig 90: Removing Planetary Gear Assembly From Transaxle Case Using SST
    G04831321Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  77. REMOVE COUNTER DRIVE GEAR 
    1. Install the 2 bolts to the counter drive gear.

      Bolt (M6): 

      Length = 40 to 80 mm (1.57 to 3.15 in.) 

      Pitch = 1.0 mm (0.0394 in.) 

    2. Rotate the 2 bolts and remove the counter drive gear and front planetary sun gear.
    3. Remove the 2 radial ball bearings from the counter drive gear and front planetary sun gear.
    Fig 91: Identifying Counter Drive Gear Bolts
    G04831322Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  78. REMOVE PARKING LOCK PAWL BRACKET 
    1. Remove the 3 bolts, cam guide and bracket from the transaxle case.
    Fig 92: Identifying Parking Lock Pawl Bracket Bolts
    G04831323Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  79. REMOVE MANUAL VALVE LEVER SHAFT RETAINER SPRING 
    1. Remove the manual valve lever shaft retainer spring from the manual valve lever shaft.
    Fig 93: Identifying Manual Valve Lever Shaft Retainer Spring From Manual Valve Lever Shaft
    G04831324Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  80. REMOVE MANUAL VALVE LEVER SUB-ASSEMBLY 
    1. Using a screwdriver, release and remove the spacer.
      Fig 94: Removing Spacer Using Screwdriver
      G04831325Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a pin punch and hammer, drive out the manual valve lever shaft spring pin.
    3. Remove the manual valve lever shaft and manual valve lever.
    Fig 95: Driving Out Manual Valve Lever Shaft Spring Pin Using Pin Punch And Hammer
    G04831326Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  81. REMOVE PARKING LOCK ROD SUB-ASSEMBLY 
    1. Remove the parking lock rod from the manual valve lever.
    Fig 96: Identifying Parking Lock Rod From Manual Valve Lever
    G04831327Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  82. REMOVE MANUAL VALVE LEVER SHAFT 
    1. Remove the manual valve lever shaft from the transaxle case.
    Fig 97: Identifying Manual Valve Lever Shaft From Transaxle Case
    G04831328Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  83. REMOVE PARKING LOCK PAWL 
    1. Using a screwdriver, remove the parking lock pawl shaft from the transaxle case.
    2. Remove the parking lock pawl torsion spring and parking lock pawl from the transaxle case.
    Fig 98: Locating Parking Lock Pawl Torsion Spring
    G04831329Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  84. REMOVE COUNTER DRIVEN GEAR 
    1. Remove the counter driven gear, drive pinion and drive pinion thrust bearing LH from the transaxle case.
    Fig 99: Identifying Counter Driven Gear, Drive Pinion And Drive Pinion Thrust Bearing LH From Transaxle Case
    G06012344Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  85. REMOVE DIFFERENTIAL DRIVE PINION PLUG 
    1. Using a brass bar and a hammer, remove the differential drive pinion plug.
    Fig 100: Removing Differential Drive Pinion Plug
    G04831331Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  86. REMOVE DIFFERENTIAL DRIVE PINION 
    1. Using SST and a press, remove the differential drive pinion from the counter driven gear.

      SST 09950-60010 (09951-00350), 09950-70010 (09951-07150) 

      Fig 101: Removing Differential Drive Pinion From Counter Driven Gear
      G04831332Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  87. REMOVE BEARING LOCK PLATE 
    1. Remove the bolt and the bearing lock plate.
    Fig 102: Locating Bearing Lock Plate Bolt
    G04831333Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  88. REMOVE DIFFERENTIAL GEAR LUBE APPLY TUBE 
    1. Remove the differential gear lube apply tube from the transaxle housing.
    Fig 103: Locating Differential Gear Lube
    G04831334Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  89. REMOVE FRONT DRIVE PINION FRONT TAPERED ROLLER BEARING 
    1. Using SST, remove the front drive pinion front tapered roller bearing from the transaxle housing.

      SST 09308-10010 

    Fig 104: Removing Drive Pinion Front Tapered Roller Bearing From Transaxle Housing
    G06012349Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  90. REMOVE FRONT DRIVE PINION REAR TAPERED ROLLER BEARING 
    1. Using SST, remove the front drive pinion rear tapered roller bearing from the transaxle case.

      SST 09612-65014 (09612-01040) 

    2. Remove the No. 1 transaxle case plate from the transaxle case.
    Fig 105: Removing Front Drive Pinion Rear Tapered Roller Bearing From Transaxle Case
    G06012350Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  91. REMOVE COUNTER DRIVE GEAR BEARING LH 
    1. Remove the counter drive gear bearing inner race LH and angular ball from the transaxle case.
    2. Using SST, remove the counter drive gear bearing outer race LH from the transaxle case.

      SST 09308-00010 

  92. REMOVE COUNTER DRIVE GEAR BEARING RH 
    1. Remove the counter drive gear bearing RH from the transaxle case.
      Fig 106: Removing Counter Drive Gear Bearing Outer Race LH From Transaxle Case
      G06012351Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST, remove the counter drive gear bearing outer race RH from the transaxle case.

      SST 09308-00010 

    Fig 107: Removing Counter Drive Gear Bearing Outer Race RH From Transaxle Case
    G06012352Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  93. REMOVE COUNTER DRIVE GEAR HOLE SNAP RING 
    1. Using a screwdriver, remove the counter drive gear hole snap ring from the transaxle case.
    Fig 108: Identifying Counter Drive Gear Hole Snap Ring From Transaxle Case
    G04831339Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  94. REMOVE MANUAL VALVE LEVER SHAFT OIL SEAL 
    1. Using a screwdriver, remove the manual valve lever shaft oil seal from the transaxle case.
    Fig 109: Removing Manual Valve Lever Shaft Oil Seal From Transaxle Case
    G04831340Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  95. REMOVE NO. 2 TRANSAXLE CASE OIL SEAL 
    1. Using SST and a hammer, remove the No. 2 transaxle case oil seal from the transaxle case.

      SST 09950-60010 (09951-00550), 09950-70010 (09951-07100) 

    Fig 110: Removing No. 2 Transaxle Case Oil Seal From Transaxle Case
    G04831341Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  96. REMOVE NO. 1 TRANSAXLE CASE OIL SEAL 
    1. Using SST and a hammer, remove the No. 1 transaxle case oil seal from the transaxle housing.

      SST 09950-60010 (09951-00530), 09950-70010 (09951-07100) 

    Fig 111: Removing No. 1 Transaxle Case Oil Seal From Transaxle Housing
    G04831342Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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