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Brake Master Cylinder: Reassembly: Reassembly

WARNING: This page is about a different car, the 2010 Toyota Corolla. However, it is still accessible from the selected car via links, so may be relevant.
  1. INSTALL MASTER CYLINDER RESERVOIR GROMMET 
    1. Apply lithium soap base glycol grease to 2 new master cylinder reservoir grommets.
    2. Install the 2 master cylinder reservoir grommets to the brake master cylinder reservoir assembly.
  2. INSTALL BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY 
    1. When installing a new brake master cylinder reservoir assembly, cut off the clutch tube tip of the brake master cylinder reservoir assembly as shown in the illustration (for Manual Transaxle).
      Fig 1: Identifying Length Of Clutch Tube Tip
      GTY172641Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Length of clutch tube tip

      22 to 24 mm (0.866 to 0.945 in.)

      NOTE:
      • Do not allow any foreign matter to enter the brake master cylinder reservoir assembly.
      • Make sure that fluid supply is not hindered after cutting the tube.
    2. Install the brake master cylinder reservoir assembly to the master cylinder body.
    3. Mount the brake master cylinder sub-assembly in a vise.
      NOTE:

      Place aluminum plates on the vise to prevent damage to the brake master cylinder sub-assembly.

    4. Using a pin punch and a hammer, tap in the straight pin.
      Fig 2: Tapping Out/In Straight Pin
      GTY166397Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL BRAKE MASTER CYLINDER RESERVOIR STRAINER 
  4. INSTALL BRAKE MASTER CYLINDER RESERVOIR FILLER CAP ASSEMBLY 
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