Rear Brake Shoe, Wheel Cylinder & Brake Drum: Installation

1. Install the rear wheel brake cylinder assembly to the backing plate with the 2 bolts.

   Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) 

   Fig 1: Locating Rear Wheel Brake Cylinder Assembly Bolts

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2. Using a union nut wrench (10 mm), connect the brake line to the rear wheel brake cylinder assembly.

   Torque: without a union nut wrench 

   15 N*m (155 kgf*cm, 11 ft.*lbf) 

   with a union nut wrench 

   14 N*m (143 kgf*cm, 10 ft.*lbf) 

   NOTE:

   • Use a torque wrench with a fulcrum length of 250 mm (9.84 in.).
   • This torque value is effective when the union nut wrench is parallel to the torque wrench.
   Fig 2: Connecting Brake Line

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HINT:

Fully tighten the rear drum brake bleeder plug after bleeding any air left in the system.

1. Using needle-nose pliers, install the rear brake parking brake shoe lever sub-assembly with a new C-washer.
   Fig 3: Installing Rear Brake Parking Brake Shoe Lever Sub-Assembly With C-Washer

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1. Install the rear brake automatic adjust lever and automatic adjust lever tension spring to the rear brake shoe (front).
   Fig 4: Identifying Rear Brake Automatic Adjust Lever Tension Spring

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1. Apply high temperature grease to the surface of the backing plate that contacts the shoes as shown in the illustration.
   Fig 5: Locating Grease Applying Area On Backing Plate Surface

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2. Using needle-nose pliers, install the parking brake cable to the rear brake parking brake shoe lever sub-assembly.
   Fig 6: Installing Parking Brake Cable

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3. Using SST, install the rear brake shoe, pin, shoe hold down spring and shoe hold down spring cup.

   SST 09718-00011 

   Fig 7: Installing Rear Brake Shoe, Pin, Shoe Hold Down Spring And Shoe Hold Down Spring Cup

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1. Apply high temperature grease to the adjustment bolt.
   Fig 8: Locating Grease Applying Area On Adjustment Bolt

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2. Install the rear brake strut set to the rear brake shoe.
   Fig 9: Identifying Shoe Return Spring

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1. Using SST, install the rear brake shoe, pin, shoe hold down spring and shoe hold down spring cup.

   SST 09718-00011 

   Fig 10: Installing Shoe Hold Down Spring Cups, Shoe Hold Down Spring, Pin And Rear Brake Shoe

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2. Using needle-nose pliers, install the tension spring to the rear brake shoe.
   Fig 11: Installing Tension Spring

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3. Using SST, install the shoe return spring to the rear brake shoe.

   SST 09921-00010 

   NOTE: Do not damage the wheel cylinder boot.
   Fig 12: Installing Shoe Return Spring

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1. Inspect that each part is installed properly as shown in the illustration.
   Fig 13: Identifying Rear Drum Brake

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   NOTE: There should be no oil or grease adhering to the friction surfaces of the shoe lining or the drum.
2. Measure the brake drum inner diameter and the diameter of the brake shoes. Check that the difference between the diameters is equal to the specified shoe clearance.

   Shoe clearance: 

   0.6 mm (0.0236 in.) 

1. Install the rear brake drum.
   Fig 14: Measuring Brake Drum Inner Diameter And Diameter Of Brake Shoes

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1. Temporarily install the 2 wheel nuts.
2. Remove the shoe adjusting hole plug, and turn the adjuster to expand the shoe until the drum locks.
   Fig 15: Turning Adjuster

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3. Hold the automatic adjust lever away from the adjuster, and contract the brake shoe by turning the adjust bolt using another screwdriver until the drum can rotate smoothly.

   Standard: 

   11 notches 

4. Install the hole plug.
   Fig 16: Adjusting Rear Drum Brake Shoe Clearance

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Torque: 103 N*m (1050 kgf*cm, 76 ft.*lbf)