Rear Brake Pad, Brake Caliper & Brake Rotor: Removal

HINT:

• Use the same procedure for the LH side and RH side.
• The following procedure listed is for the LH side.

1. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL LH  (See REMOVAL )
2. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL RH  (See REMOVAL )
3. REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transaxle)  (See REMOVAL )
4. REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY (for Automatic Transaxle)  (See REMOVAL )
5. REMOVE CENTER NO. 1 INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY (for Manual Transaxle)  (See REMOVAL )
6. REMOVE CENTER NO. 1 INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY (for Automatic Transaxle)  (See REMOVAL )
7. REMOVE UPPER CONSOLE PANEL SUB-ASSEMBLY  (See REMOVAL )
8. REMOVE REAR WHEEL 
9. DRAIN BRAKE FLUID 
   NOTE: Immediately wash off any brake fluid that comes into contact with any painted surfaces.
10. LOOSEN PARKING BRAKE CABLE 
    1. Loosen the lock nut and adjusting nut to completely release the parking brake cable.
11. REMOVE PARKING BRAKE LEVER PROTECTOR  (See REMOVAL )
    Fig 1: Identifying Lock Nut And Adjusting Nut

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
12. DISCONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY 
    1. Disengage the clamp from the No. 3 parking brake cable assembly.
    2. Remove the bolt.
       Fig 2: Identifying No. 3 Parking Brake Cable Assembly Clamp

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Separate the No. 3 parking brake cable assembly from the rear disc brake cylinder assembly.
       Fig 3: Removing No. 3 Parking Brake Cable Assembly

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Separate the No. 3 parking brake cable assembly from the rear disc brake cylinder assembly.

       HINT:

       Insert an offset wrench (14 mm) at the base of the No. 3 parking brake cable assembly as shown in the illustration to disengage the clip. Pull out the No. 3 parking brake cable assembly from the rear disc brake cylinder assembly.

       Fig 4: Removing No. 3 Parking Brake Cable Assembly

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
13. SEPARATE REAR BRAKE FLEXIBLE HOSE 
    1. Remove the union bolt and gasket, and separate the rear brake flexible hose from the rear disc brake cylinder assembly.
       Fig 5: Locating Rear Brake Flexible Hose Union Bolt

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
14. REMOVE REAR DISC BRAKE CYLINDER ASSEMBLY 
    1. Hold the rear disc brake slide pin and remove the 2 bolts and rear disc brake cylinder assembly.
       Fig 6: Removing Rear Disc Brake Cylinder Assembly

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
15. REMOVE REAR DISC BRAKE PAD 
    1. Remove the 2 disc brake pads from the rear disc brake cylinder mounting.
16. REMOVE REAR DISC BRAKE ANTI-SQUEAL SHIM 
    1. Remove the 4 anti-squeal shims from each brake pad.
       Fig 7: Identifying Disc Brake Pads

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
17. REMOVE REAR DISC BRAKE PAD SUPPORT PLATE 
    1. Remove the rear disc brake pad support plate (upper) and rear disc brake pad support plate (lower) from the disc brake cylinder mounting.
       NOTE: Each rear disc brake pad support plate has a different shape. Be sure to put an identification mark on each rear disc brake pad support plate so that it can be installed to its original position.
       Fig 8: Identifying Rear Disc Brake Pad Support Plates

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
18. REMOVE REAR DISC BRAKE PAD GUIDE PIN 
    1. Remove the 2 rear disc brake pad guide pins from the disc brake cylinder mounting.
       Fig 9: Identifying Rear Disc Brake Pad Guide Pins

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
19. REMOVE REAR DISC BRAKE BUSHING DUST BOOT 
    1. Remove the 2 rear disc brake bushing dust boots from the rear disc brake cylinder mounting.
       Fig 10: Identifying Rear Disc Brake Bushing Dust Boots

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
20. REMOVE REAR DISC BRAKE CYLINDER MOUNTING 
    1. Remove the 2 bolts and the rear disc brake cylinder mounting from the axle beam.
       Fig 11: Locating Rear Disc Brake Cylinder Mounting Bolts

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
21. REMOVE REAR DISC 

1. Remove the rear disc.

   HINT:

   Place matchmarks on the disc and axle hub.

   Fig 12: Identifying Matchmarks On Disc And Axle Hub

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002