Rear Brake Flexible Hose: Installation

NOTE:

Because the left and right rear flexible hoses are not interchangeable, verify the part number when installing the flexible hoses.
If the hoses are to be reused, connect them after checking the identification marks placed when each hose was disconnected.

Fig 1: Identifying Rear Flexible Hose Clip

INSTALL REAR FLEXIBLE HOSE (for Drum Type)
1. Install the rear flexible hose with 2 new clips.
  NOTE: Install the clip as far as it will go.
  
  Fig 2: Identifying Rear Flexible Hose Clips
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using a union nut wrench (10 mm), connect the 2 brake lines to the rear flexible hose while holding the rear flexible hose with a wrench.
  Torque: without a union nut wrench
  
  15 N*m (155 kgf*cm, 11 ft.*lbf)
  
  with a union nut wrench
  
  14 N*m (143 kgf*cm, 10 ft.*lbf)
  
  Fig 3: Connecting Brake Lines
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  NOTE:
  - Do not kink or damage the brake line.
  - Do not allow any foreign matter such as dirt and dust to enter the brake line.
  - Use a torque wrench with a fulcrum length of 250 mm (9.84 in.).
  - This torque value is effective when the union nut wrench is parallel to the torque wrench.
INSTALL REAR FLEXIBLE HOSE (for Disc Type)
1. Install the rear flexible hose with a new clip.
  NOTE: Install the clip as far as it will go.
  
  Fig 4: Identifying Rear Flexible Hose Clip
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using a union nut wrench (10 mm), connect the brake line to the rear flexible hose while holding the rear flexible hose with a wrench.
  Torque: without a union nut wrench
  
  15 N*m (155 kgf*cm, 11 ft.*lbf)
  
  with a union nut wrench
  
  14 N*m (143 kgf*cm, 10 ft.*lbf)
  NOTE:
  - Do not kink or damage the brake line.
  - Do not allow any foreign matter such as dirt and dust to enter the brake line.
  - Use a torque wrench with a fulcrum length of 250 mm (9.84 in.).
  - This torque value is effective when the union nut wrench is parallel to the torque wrench.
  Fig 5: Connecting Brake Line
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the rear flexible hose to the rear axle beam with the bolt.
  Torque: 29 N*m (296 kgf*cm, 21 ft.*lbf)
  
  Fig 6: Locating Rear Flexible Hose Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Install the rear flexible hose to the rear disc brake cylinder assembly with a new gasket and the union bolt.
  Torque: 29 N*m (296 kgf*cm, 21 ft.*lbf)
FILL RESERVOIR WITH BRAKE FLUID (See REPLACEMENT )
BLEED BRAKE LINE (See REPLACEMENT )
INSPECT FOR BRAKE FLUID LEAK
INSPECT FLUID LEVEL (See BRAKE FLUID )
INSTALL REAR WHEEL
Torque: 103 N*m (1050 kgf*cm, 76 ft.*lbf)

Fig 7: Locating Rear Brake Flexible Hose Union Bolt
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002