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Brake Pedal: Removal

  1. REMOVE UPPER INSTRUMENT PANEL SUB-ASSEMBLY 

    HINT:

    Refer to the instructions for Removal of the upper instrument panel sub-assembly (See REMOVAL ).

  2. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY  (See REMOVAL )
  3. REMOVE BRAKE PEDAL RETURN SPRING 
    1. Remove the brake pedal return spring from the brake pedal support sub-assembly.
  4. SEPARATE BRAKE MASTER CYLINDER PUSH ROD CLEVIS 
    1. Remove the clip and clevis pin and separate the brake master cylinder push rod clevis from the brake pedal sub-assembly.
  5. REMOVE STOP LIGHT SWITCH ASSEMBLY  (See STOP LIGHT SWITCH )
    Fig 1: Identifying Brake Pedal Return Spring
    G06009977Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE STOP LIGHT SWITCH MOUNTING ADJUSTER 
    1. Remove the stop light switch mounting adjuster from the brake pedal support sub-assembly.
  7. REMOVE BRAKE PEDAL SUPPORT SUB-ASSEMBLY 
    1. Remove the bolt and separate the brake pedal support sub-assembly from the instrument panel reinforcement.
      Fig 2: Locating Brake Pedal Support Sub-Assembly Bolt
      G06009978Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disengage the 2 clamps from the brake pedal support sub-assembly.
      Fig 3: Identifying Brake Pedal Support Sub-Assembly Clamps
      G06009979Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 4 nuts and brake pedal support sub-assembly.
      Fig 4: Locating Brake Pedal Support Sub-Assembly Nuts
      G06009980Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the nut from the brake pedal support sub-assembly.
      Fig 5: Locating Brake Pedal Support Sub-Assembly Nut
      G06009981Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002