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Power Steering Link: Installation

  1. INSTALL POWER STEERING RACK HOUSING HEAT INSULATOR (for 2GR-FE) 
    1. Install the power steering rack housing heat insulator to the power steering link assembly.
      Fig 1: Installing Power Steering Rack Housing Heat Insulator To Power Steering Link Assembly
      G04978771Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL POWER STEERING LINK ASSEMBLY 
    1. Install the power steering link assembly with the 2 bolts and 2 nuts.

      Torque: 70 N*m (714 kgf*cm, 52 ft.*lbf) 

      Fig 2: Installing Power Steering Link Assembly Bolts And Nuts
      G04978770Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. CONNECT PRESSURE FEED TUBE ASSEMBLY 
    1. Temporarily connect the pressure feed tube assembly to the power steering link assembly.
      Fig 3: Connecting Pressure Feed Tube Assembly To Power Steering Link Assembly
      G04978849Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the pressure feed tube assembly clamp with the 2 bolts.

      Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) 

      Fig 4: Installing Pressure Feed Tube Assembly Clamp With Bolts
      G04978769Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using SST, tighten the pressure feed tube assembly (pressure feed tube side).
      Fig 5: Tightening Pressure Feed Tube Assembly (Pressure Feed Tube Side)
      G04978851Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      SST 09023-12701 

      Torque: 

      Without SST 

      25 N*m (250 kgf*cm, 18 ft.*lbf) 

      With SST 

      22 N*m (227 kgf*cm, 16 ft.*lbf) 

      NOTE:
      • Use a torque wrench with a fulcrum length of 300 mm (11.81 in.).
      • This torque value is effective when SST is parallel to the torque wrench.
    4. Using SST, tighten the pressure feed tube assembly (return tube side).
      Fig 6: Tightening Pressure Feed Tube Assembly (Return Tube Side)
      G04978852Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      SST 09023-12701 

      Torque: 

      Without SST 

      25 N*m (250 kgf*cm, 18 ft.*lbf) 

      With SST 

      22 N*m (227 kgf*cm, 16 ft.*lbf) 

      NOTE:
      • Use a torque wrench with a fulcrum length of 300 mm (11.81 in.)-
      • This torque value is effective when SST is parallel to a torque wrench.
  4. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE 

    HINT:

    Refer to the instructions for installation of the engine assembly (See INSTALLATION for 2A2-FE, INSTALLATION for 2GR-FE).

  5. CONNECT TIE ROD ASSEMBLY LH 
    1. Connect the tie rod assembly LH to the steering knuckle with the nut.

      Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf) 

    2. Install a new cotter pin.
    NOTE: Further tighten the nut up to 60° if the holes for the cotter pin are not aligned.
  6. CONNECT TIE ROD ASSEMBLY RH 

    HINT:

    Perform the same procedure on the other side.

  7. CONNECT STEERING SLIDING YOKE 
    1. Align the matchmarks on the steering sliding yoke and the steering link assembly.
      Fig 7: Aligning Matchmarks On Steering Sliding Yoke And Steering Link Assembly
      G04978616Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the bolt.

      Torque: 35 N*m (360 kgf*cm, 26 ft.*lbf) 

      Fig 8: Locating Steering Sliding Yoke Bolt
      G04978615Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL FRONT WHEELS 

    Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf) 

  9. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  10. BLEED POWER STEERING FLUID  (See BLEEDING )
  11. CHECK POWER STEERING FLUID LEVEL  (See ON-VEHICLE INSPECTION )
  12. CHECK FOR POWER STEERING FLUID LEAKAGE 
  13. CHECK FOR EXHAUST GAS LEAKS 
  14. PLACE FRONT WHEELS FACING STRAIGHT AHEAD 
  15. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT 

    HINT:

    (See ADJUSTMENT )

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