Clutch Unit: Reassembly

1. Insert SST into the clutch disc assembly, then insert them into the flywheel sub-assembly.

   SST 09301-00220 

   NOTE: Take care not to insert the clutch disc assembly in the wrong direction.
   Fig 1: Inserting SST Into Clutch Disc Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Align the matchmarks on the clutch cover assembly with the one on the flywheel sub-assembly.
2. Following the procedures shown in the illustration, tighten the 6 bolts in order, starting with the bolt located near the knock pin on the top.

   Torque: 19 N*m (195 kgf*cm, 14 ft.*lbf) 

   Fig 2: Aligning Matchmarks On Clutch Cover Assembly With One On Flywheel Sub-Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   HINT:

• Following the order in the illustration, evenly tighten the bolts one turn at a time.
• Lightly move SST up and down, and right and left after checking that the disc is in the center to tighten the bolts.

  SST 09301-00210 

1. Install the release fork support to the manual transaxle assembly.

   Torque: 47 N*m (480 kgf*cm, 35 ft.*lbf) 

   Fig 3: Locating Release Fork Support

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the release bearing hub clip to the release bearing assembly.

1. Apply release hub grease to the contact surfaces between the release fork and release bearing, fork and push rod, and fork and fork support.

   Sealant: Part No. 08887-01806, RELEASE HUB GREASE or equivalent 

2. Install the release fork to the release bearing assembly.
   Fig 4: Applying Release Hub Grease To Contact Surfaces Between Release Fork And Release Bearing

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Apply clutch spline grease to the input shaft spline as shown in the illustration.

   Sealant: Part No. 08887-01706, CLUTCH SPLINE GREASE or equivalent 

   Fig 5: Applying Clutch Spline Grease To Input Shaft Spline

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the release fork with the release bearing assembly to the manual transaxle assembly.
   NOTE: After installation, move the fork back and forth to check that the release bearing slides smoothly.
   Fig 6: Installing Clutch Release Fork Sub - Assembly To Input Shaft

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

See INSTALLATION .