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Engine Cooling System (2AZ-FE) (Except Hybrid): Thermostat: Installation

  1. INSTALL THERMOSTAT 
    1. Install a new gasket onto the thermostat.
    2. Install the thermostat with the jiggle valve upward.

      HINT:

      The jiggle valve may be set to within 10° on either side of the prescribed position.

      Fig 1: Identifying Thermostat Jiggle Valve
      G04975254Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL WATER INLET 
    1. Install the water inlet with the 2 nuts.

      Torque: 9.0 N*m (92 kgf*cm, 80 in.*lbf) 

      Fig 2: Installing Water Inlet With Nuts
      G04975250Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. CONNECT RADIATOR HOSE OUTLET  (See INSTALLATION )
  4. ADD ENGINE COOLANT  (See ON-VEHICLE INSPECTION )
  5. CHECK FOR ENGINE COOLANT LEAKS  (See ON-VEHICLE INSPECTION )
  6. INSTALL ENGINE UNDER COVER LH 
  7. INSTALL ENGINE UNDER COVER RH 
  8. INSTALL FRONT WHEEL OPENING EXTENSION PAD LH 
  9. INSTALL FRONT WHEEL OPENING EXTENSION PAD RH 
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