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Front Brake Pad, Brake Caliper & Brake Rotor: Disassembly

  1. REMOVE ANTI-SQUEAL SPRING (w/ Anti-squeal Spring) 
    1. Remove the 2 anti-squeal springs.
  2. REMOVE FRONT BRAKE PAD 
    1. Remove the 2 brake pads from the front disc brake cylinder mounting.
  3. REMOVE FRONT ANTI-SQUEAL SHIM 
    1. Remove the 2 anti-squeal shims and the 2 pad wear indicator plates from each pad.
  4. REMOVE FRONT DISC BRAKE PAD SUPPORT PLATE 
    1. Remove the 4 front disc brake pad support plates.
  5. REMOVE FRONT DISC BRAKE CYLINDER MOUNTING 
    1. Remove the 2 bolts and front disc brake cylinder mounting.
      Fig 1: Locating Front Disc Brake Cylinder Mounting Bolts
      G04978376Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE NO. 1 FRONT DISC BRAKE CYLINDER SLIDE PIN 
    1. Remove the No. 1 front disc brake cylinder slide pin from the front disc brake cylinder mounting.
      2. Fig 2: Identifying Front Disc Brake Cylinder Slide Pin
      G04978377Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE NO. 2 FRONT DISC BRAKE CYLINDER SLIDE PIN 
    1. Remove the No. 2 front disc brake cylinder slide pin from the front disc brake cylinder mounting.
  8. REMOVE FRONT DISC BRAKE CYLINDER SLIDE BUSHING 
    1. Using a screwdriver, remove the cylinder slide bushing from the No. 2 front disc brake cylinder slide pin.
    NOTE: Do not damage the No. 2 front disc brake cylinder slide pin.

    HINT:

    Tape the screwdriver tip before use.

    Fig 3: Removing Cylinder Slide Bushing
    G04978378Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE FRONT DISC BRAKE BUSHING DUST BOOT 
    1. Remove the 2 bushing dust boots from the front disc brake cylinder mounting.
      Fig 4: Locating Bushing Dust Boots
      G04978379Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE CYLINDER BOOT (for TMC Made) 
    1. Using a screwdriver, remove the cylinder boot set ring and the cylinder boot.
    NOTE: Be careful not to damage the brake piston and cylinder.
    Fig 5: Removing Cylinder Boot Set Ring And Cylinder Boot (TMC Made)
    G04978380Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE CYLINDER BOOT (for TMMK Made) 
    1. Using a screwdriver, remove the cylinder boot.
      Fig 6: Removing Cylinder Boot Set Ring And Cylinder Boot (TMMK Made)
      G04978380Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    NOTE: Be careful not to damage the brake piston and cylinder.
  12. REMOVE FRONT DISC BRAKE PISTON 
    1. Prepare a wooden plate to hold the pistons.
      Fig 7: Identifying Wooden Plate
      G04978382Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Place the wooden plate between the piston and the disc brake cylinder assembly.
    3. Use compressed air to remove the piston from the disc brake cylinder assembly.
    CAUTION: Do not place your fingers in front of the piston when using compressed air.
    Do not spatter the brake fluid.
    Fig 8: Removing Piston Using Compressed Air
    G04978383Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE PISTON SEAL 
    1. Using a screwdriver, remove the piston seal from the disc brake cylinder assembly.
    NOTE: Do not damage the inner cylinder or cylinder groove.

    HINT:

    Tape the screwdriver tip before use.

    Fig 9: Removing Piston Seal
    G04978384Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE FRONT DISC BRAKE BLEEDER PLUG CAP 
    1. Remove the front disc brake bleeder plug cap.
  15. REMOVE FRONT DISC BRAKE BLEEDER PLUG 
  16. REMOVE FRONT DISC 
    1. Remove the front disc.

    HINT:

    Put matchmarks on the disc and the axle hub.

    Fig 10: Identifying Matchmarks On Disc And Axle Hub
    G04978385Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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