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Brake Pedal: Installation

  1. TEMPORARILY TIGHTEN BRAKE PEDAL SUPPORT SUB-ASSEMBLY 
    1. Install the brake pedal support sub-assembly and temporarily tighten the 2 bolts.
  2. INSTALL BRAKE BOOSTER GASKET  (See INSTALLATION  )
  3. INSTALL BRAKE BOOSTER ASSEMBLY  (See INSTALLATION  )
    Fig 1: Identifying Bolts And Brake Pedal Support Sub-Assembly
    G05001661Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL BRAKE PEDAL SUPPORT SUB-ASSEMBLY 
    1. Fully tighten the 2 bolts to install the brake pedal support sub-assembly.

      Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) 

  5. INSTALL INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY 
  6. INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS  (See INSTALLATION  )
    Fig 2: Identifying Bolts And Brake Pedal Support Sub-Assembly
    G05001661Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL PUSH ROD PIN  (See INSTALLATION  )
  8. INSTALL BRAKE PEDAL RETURN SPRING  (See INSTALLATION  )
  9. INSTALL COMBINATION METER ASSEMBLY 
  10. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY 
  11. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY CENTER 
  12. INSTALL INSTRUMENT PANEL SUB-ASSEMBLY 
  13. INSTALL INSTRUMENT PANEL FINISH PLATE (w/o Smart Key System) 
  14. INSTALL INSTRUMENT CLUSTER FINISH PANEL GARNISH NO. 2 
  15. INSTALL INSTRUMENT CLUSTER FINISH PANEL GARNISH NO. 1 
  16. CONNECT VACUUM HOSE  (See INSTALLATION  )
  17. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY  (See REASSEMBLY  )
  18. FILL RESERVOIR WITH BRAKE FLUID  (See BLEEDING  )
  19. BLEED BRAKE MASTER CYLINDER  (See BLEEDING  )
  20. BLEED BRAKE LINE  (See BLEEDING  )
  21. BLEED BRAKE ACTUATOR (w/VSC)  (See BLEEDING  )
  22. INSPECT FOR FLUID LEAK 
  23. INSPECT BRAKE FLUID LEVEL IN RESERVOIR  (See BLEEDING  )
  24. INSTALL AIR CLEANER CASE  (See INSTALLATION )
  25. INSTALL AIR CLEANER CAP WITH AIR CLEANER HOSE  (See INSTALLATION )
  26. INSTALL COWL TOP PANEL OUTER  (See INSTALLATION  )
  27. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY 
  28. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY  (See INSTALLATION )
  29. INSTALL WINDSHIELD WIPER ARM AND BLADE ASSEMBLY RH  (See INSTALLATION )
  30. INSTALL WINDSHIELD WIPER ARM AND BLADE ASSEMBLY LH  (See INSTALLATION )
  31. INSPECT AND ADJUST BRAKE PEDAL HEIGHT  (See ADJUSTMENT  )
  32. INSPECT BRAKE PEDAL FREE PLAY  (See ADJUSTMENT  )
  33. INSPECT BRAKE PEDAL RESERVE DISTANCE  (See ADJUSTMENT  )
  34. INSTALL INSTRUMENT PANEL AIR BAG ASSEMBLY LOWER NO. 1  (See INSTALLATION )
  35. INSTALL INSTRUMENT PANEL FINISH LOWER PANEL LH 
  36. INSTALL INSTRUMENT SIDE PANEL LH 
  37. INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH 
  38. INSTALL FRONT DOOR SCUFF PLATE LH 
  39. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
    NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See INITIALIZATION ).
  40. INSPECT SRS WARNING LIGHT  (See INSTALLATION )
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