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Brake Master Cylinder: Installation

  1. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY 
    1. Install a new O-ring to the brake master cylinder sub-assembly.
    2. Install the brake master cylinder sub-assembly and front brake tube way with the 2 nuts.

      Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf) 

    3. Install the No. 1 front brake tube to the brake master cylinder sub-assembly.
      Fig 1: Locating Nuts
      G04978338Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Using a union nut wrench (10 mm), connect the 6 brake lines.

      Torque: without union nut wrench 15 N*m (155 kgf*cm, 11 ft.*lbf) 

      with union nut wrench 14 N*m (143 kgf*cm, 11 ft.*lbf) 

      NOTE:
      • Use a torque wrench with a fulcrum length of 250 mm (9.84 in.).
      • This torque value is effective when the union nut wrench is parallel to the torque wrench.
        Fig 2: Locating Brake Lines
        G05408097Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Connect the connector and engage the clamp.
  2. FILL RESERVOIR WITH BRAKE FLUID  (See BLEEDING  )
  3. BLEED BRAKE MASTER CYLINDER  (See BLEEDING  )
  4. BLEED BRAKE LINE  (See BLEEDING  )
    Fig 3: Locating Clamp
    G05408089Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. BLEED BRAKE ACTUATOR (w/VSC)  (See BLEEDING  )
  6. INSPECT FOR BRAKE FLUID LEAK 
  7. INSPECT FLUID LEVEL IN RESERVOIR  (See BLEEDING  )
  8. INSTALL AIR CLEANER CAP WITH AIR CLEANER HOSE  (See INSTALLATION )