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Brake Booster: Removal

  1. REMOVE WINDSHIELD WIPER ARM AND BLADE ASSEMBLY LH  (See REMOVAL )
  2. REMOVE WINDSHIELD WIPER ARM AND BLADE ASSEMBLY RH  (See REMOVAL )
  3. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY  (See REMOVAL )
  4. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY  (See REMOVAL )
  5. REMOVE COWL TOP PANEL OUTER 
    1. Remove the 4 bolts, 2 nuts and cowl top panel outer from the body.
  6. REMOVE AIR CLEANER CAP WITH AIR CLEANER HOSE  (See REMOVAL )
  7. REMOVE AIR CLEANER CASE  (See REMOVAL )
  8. REMOVE BRAKE MASTER CYLINDER SUB-ASSEMBLY  (See REMOVAL  )
  9. REMOVE BRAKE PEDAL RETURN SPRING 
    1. Remove the brake pedal return spring.
      Fig 1: Locating Brake Pedal Return Spring
      G05001685Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE PUSH ROD PIN 
    1. Remove the clip and push rod pin.
      Fig 2: Identifying Clip And Push Rod Pin
      G05001686Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. DISCONNECT VACUUM HOSE 
    1. Slide the clip and disconnect the vacuum hose from the brake booster assembly.
      Fig 3: Locating Vacuum Hose
      G05408107Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE BRAKE BOOSTER ASSEMBLY 
    1. Remove the 4 nuts and brake booster assembly from the body.
      NOTE: Do not damage the brake lines.
      Fig 4: Identifying Nuts On Brake Booster Assembly
      G05001687Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE BRAKE BOOSTER GASKET 
    1. Remove the brake booster gasket from the brake booster assembly.
  14. REMOVE BRAKE MASTER CYLINDER PUSH ROD CLEVIS 
    1. Loosen the lock nut, and remove the brake master cylinder push rod clevis and lock nut.
      Fig 5: Locating Brake Booster Gasket
      G04978365Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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