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Home >> Toyota >> 2008 >> Highlander Base, FWD >> Repair and Diagnosis >> Suspension >> Wheel Alignment >> Suspension (Except Hybrid) >> Rear Shock Absorber >> Removal

Rear Shock Absorber: Removal

HINT:

  1. REMOVE REAR WHEEL 
  2. REMOVE DECK SIDE TRIM COVER  (See REMOVAL )
  3. REMOVE DECK SIDE TRIM  (See REMOVAL )
  4. SEPARATE REAR FLEXIBLE HOSE (for 2WD) 
    1. Remove the bolt and separate the rear flexible hose from the rear shock absorber with coil spring.
      Fig 1: Identifying Rear Flexible Hose Bolt (2WD)
      G05417348Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. SEPARATE REAR FLEXIBLE HOSE (for 4WD) 
    1. Remove the bolt and separate the rear flexible hose from the rear shock absorber with coil spring.
      Fig 2: Identifying Rear Flexible Hose Bolt (4WD)
      G05417349Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. SEPARATE REAR SPEED SENSOR WIRE (for 2WD) 
    1. Remove the bolt and separate the rear speed sensor from the rear shock absorber with coil spring.
      Fig 3: Identifying Rear Speed Sensor Wire Bolt (2WD)
      G05417350Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. SEPARATE REAR SPEED SENSOR (for 4WD) 
    1. Remove the bolt and separate the rear speed sensor from the rear shock absorber with coil spring.
      Fig 4: Identifying Rear Speed Sensor Bolt (4WD)
      G05417351Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. SEPARATE REAR STABILIZER LINK ASSEMBLY (for 2WD) 
    1. Remove the nut and separate the rear stabilizer link assembly from the rear shock absorber with coil spring.

      HINT:

      If the ball joint turns together with the nut, use a hexagon wrench (5 mm) to hold the stud bolt.

      Fig 5: Identifying Rear Stabilizer Link Assembly Nut (2WD)
      G05417352Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. SEPARATE REAR STABILIZER LINK ASSEMBLY (for 4WD) 
    1. Remove the nut and separate the rear stabilizer link assembly from the rear shock absorber with coil spring.

      HINT:

      If the ball joint turns together with the nut, use a hexagon wrench (5 mm) to hold the stud bolt.

      Fig 6: Identifying Rear Stabilizer Link Assembly Nut (4WD)
      G05417353Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE REAR NO. 1 SUSPENSION SUPPORT COVER 
    1. Disengage the 4 claws and remove the rear No. 1 suspension support cover.
      Fig 7: Identifying Rear No. 1 Suspension Support Cover Claws
      G05417354Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE REAR SHOCK ABSORBER WITH COIL SPRING (for 2WD) 
    1. Using a jack and wooden block, support the rear axle carrier sub-assembly.
      NOTE: Do not deform the dust cover.

      HINT:

      Support the rear axle carrier sub-assembly until reinstallation of the rear shock absorber with coil spring is complete.

      Fig 8: Supporting Rear Axle Carrier Sub-Assembly Using Jack & Wooden Block (2WD)
      G05417355Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Loosen the rear support to rear shock absorber nut.
      CAUTION: Do not remove the rear support to rear shock absorber nut.
      NOTE: Loosen the nut only when the rear shock absorber with coil spring needs to be disassembled.
      Fig 9: Identifying Rear Support To Rear Shock Absorber Nut
      G05417356Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 2 bolts and 2 nuts, and separate the rear shock absorber with coil spring from the rear axle carrier sub-assembly.
      NOTE: When removing the nuts, keep the bolts from rotating.
      Fig 10: Identifying Rear Shock Absorber With Coil Spring, Bolts & Nuts
      G04977734Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the 3 nuts and rear shock absorber with coil spring.
      NOTE: Make sure that the rear speed sensor and rear flexible hose are disconnected from the rear shock absorber with coil spring.
      Fig 11: Identifying Rear Shock Absorber With Coil Spring & Nuts
      G05417358Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE REAR SHOCK ABSORBER WITH COIL SPRING (for 4WD) 
    1. Using a jack and wooden block, support the rear axle carrier sub-assembly.
      NOTE: Do not deform the dust cover.

      HINT:

      Support the rear axle carrier sub-assembly until reinstallation of the rear shock absorber with coil spring is complete.

      Fig 12: Supporting Rear Axle Carrier Sub-Assembly Using Jack & Wooden Block (4WD)
      G05417359Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Loosen the rear support to rear shock absorber nut.
      CAUTION: Do not remove the rear support to rear shock absorber nut.
      NOTE: Loosen the nut only when the rear shock absorber with coil spring needs to be disassembled.
      Fig 13: Identifying Rear Support To Rear Shock Absorber Nut
      G05417356Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 2 bolts and 2 nuts, and separate the rear shock absorber with coil spring from the rear axle carrier sub-assembly.
      NOTE: When removing the nuts, keep the bolts from rotating.
      Fig 14: Identifying Rear Shock Absorber With Coil Spring, Bolts & Nuts
      G05417361Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the 3 nuts and rear shock absorber with coil spring.
      NOTE: Make sure that the rear speed sensor and rear flexible hose are disconnected from the rear shock absorber with coil spring.
      Fig 15: Identifying Rear Shock Absorber With Coil Spring & Nuts
      G05417358Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. SECURE REAR SHOCK ABSORBER WITH COIL SPRING (for 2WD) 
    1. Install the bolt and nut to the rear shock absorber with coil spring as shown below and secure the rear shock absorber with coil spring in a vise.

      Length (A): 28 mm (1.1 in.) 

      Fig 16: Securing Rear Shock Absorber With Coil Spring In Vise (2WD)
      G05417363Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. SECURE REAR SHOCK ABSORBER WITH COIL SPRING (for 4WD) 
    1. Install the bolt and nut to the rear shock absorber with coil spring as shown below and secure the rear shock absorber with coil spring in a vise.

      Length (A): 28 mm (1.1 in.) 

      Fig 17: Securing Rear Shock Absorber With Coil Spring In Vise (4WD)
      G05417364Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE REAR SUPPORT TO REAR SHOCK ABSORBER NUT 
    1. Using SST, compress the rear coil spring.

      SST 09727-30021 (09727-00010,09727-00021, 09727-00031) 

      NOTE: Do not use an impact wrench. It will damage SST.
      Fig 18: Compressing Rear Coil Spring Using SST
      G05417365Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Check that the front coil spring is fully compressed.
    3. Hold the rear suspension support assembly and remove the rear support to rear shock absorber nut from the rear shock absorber assembly.
      Fig 19: Identifying Rear Support To Rear Shock Absorber Nut
      G05417366Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE REAR SUPPORT TO REAR SHOCK ABSORBER COLLAR 
    1. Remove the rear support to rear shock absorber collar from the rear shock absorber assembly.
      Fig 20: Identifying Rear Support To Rear Shock Absorber Collar
      G05417367Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. REMOVE REAR SUSPENSION SUPPORT ASSEMBLY 
    1. Remove the rear suspension support assembly from the rear shock absorber assembly.
      Fig 21: Identifying Rear Suspension Support Assembly & Rear Shock Absorber Assembly
      G05417368Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE REAR COIL SPRING 
    1. Remove the rear coil spring together with SST from the rear shock absorber assembly.
      Fig 22: Identifying Rear Coil Spring With SST
      G05417369Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. REMOVE REAR NO. 1 SPRING BUMPER 
    1. Remove the rear No. 1 spring bumper from the rear shock absorber assembly.
      Fig 23: Identifying Rear No. 1 Spring Bumper
      G05417370Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE REAR LOWER COIL SPRING INSULATOR 
    1. Remove the rear lower coil spring insulator from the rear shock absorber assembly.
      Fig 24: Identifying Rear Lower Coil Spring Insulator
      G05417371Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002