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On-Vehicle Inspection

  1. INSPECT FRONT DOOR PANEL SUB-ASSEMBLY 
    1. Check that the clearance measurements of areas A through P are within each standard range.

      Standard clearance 

      MEASUREMENT TABLE

      Area Measurement
      A 2.9 to 6.9 mm (0.114 to 0.272 in.)
      B 3.0 to 6.0 mm (0.118 to 0.236 in.)
      C -1.5 to 1.5 mm (-0.059 to 0.059 in.)
      D 3.0 to 6.0 mm (0.118 to 0.236 in.)
      E -1.5 to 1.5 mm (-0.059 to 0.059 in.)
      F 4.2 to 7.2 mm (0.165 to 0.284 in.)
      G 6.4 to 9.4 mm (0.252 to 0.370 in.)
      H 4.2 to 7.2 mm (0.165 to 0.284 in.)
      I 2.5 to 5.5 mm (0.098 to 0.217 in.)
      J 4.2 to 7.2 mm (0.165 to 0.284 in.)
      K 2.9 to 5.9 mm (0.114 to 0.232 in.)
      L 3.3 to 6.3 mm (0.130 to 0.248 in.)
      M 3.3 to 6.3 mm (0.130 to 0.248 in.)
      N -1.5 to 1.5 mm (-0.059 to 0.059 in.)
      O 3.3 to 6.3 mm (0.130 to 0.248 in.)
      P -1.5 to 1.5 mm (-0.059 to 0.059 in.)
      Fig 1: Identifying Front Door Panel Sub-Assembly Clearance
      G05422095Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002