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Home >> Toyota >> 2008 >> Highlander Base, FWD >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> (Door / Hatch) (Except Hybrid) >> Back Door >> On-Vehicle Inspection

On-Vehicle Inspection

  1. INSPECT BACK DOOR PANEL SUB-ASSEMBLY 
    1. Check that the clearance measurements of areas A through M are within each standard range.
      Fig 1: Identifying Back Door Panel Sub-Assembly Clearance
      G05422267Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard clearance 

      MEASUREMENT TABLE

      Area Measurement
      A 7.8 to 11.8 mm (0.307 to 0.465 in.)
      B -3.0 to 0.5 mm (-0.118 to 0.020 in.)
      C 7.8 to 11.8 mm (0.307 to 0.465 in.)
      D -3.0 to 0.5 mm (-0.118 to 0.020 in.)
      E 7.8 to 11.8 mm (0.307 to 0.465 in.)
      F -3.0 to 0.5 mm (-0.118 to 0.020 in.)
      G 7.8 to 11.8 mm (0.307 to 0.465 in.)
      H -3.0 to 0.5 mm (-0.118 to 0.020 in.)
      I 4.0 to 8.0 mm (0.158 to 0.315 in.)
      J (for Glass Hatch Type:) 2.0 to 3.5 mm (0.079 to 0.138 in.)
      J (for Fixed Glass Type:) 2.5 to 3.0 mm (0.098 to 0.118 in.)
      K (Height is 1930 mm (75.984 in.) or more:) 4.0 to 7.0 mm (0.158 to 0.276 in.)
      K (Height is 1930 mm (75.984 in.) below:) 3.5 to 6.5 mm (0.138 to 0.256 in.)
      L 4.0 to 8.0 mm (0.158 to 0.315 in.)
      M 4.5 to 8.5 mm (0.177 to 0.335 in.)