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Spiral Cable: Inspection

  1. INSPECT SPIRAL CABLE 
    1. If there are any defects as mentioned below, replace the spiral cable with a new one:

      Scratches, cracks, dents or chips on the connector or the spiral cable.

    2. Inspect the spiral cable.
      1. Measure the resistance according to the value(s) in the table below.
        NOTE: To avoid breakage of the spiral cable, do not turn the spiral cable more than necessary.

        If the value is not within the specified range, replace the spiral cable.

        Standard resistance 

        STANDARD RESISTANCE SPECIFICATIONS TABLE

        Tester connection Condition Specified condition
        Z2-1 - Z1-2 Center Below 1 Ω
        2.5 rotations to the left
        2.5 rotations to the right
        22-1 - D16-8 (HO) Center Below 1 Ω
        2.5 rotations to the left
        2.5 rotations to the right
        Z2-2 - D16-9 (EAC) Center Below 1 Ω
        2.5 rotations to the left
        2.5 rotations to the right
        Z2-3 - D16-10 (AC1) Center Below 1 Ω
        2.5 rotations to the left
        2.5 rotations to the right
        Z2-4 - D16-11 (ASL) Center Below 1 Ω
        2.5 rotations to the left
        2.5 rotations to the right
        Y1-5 - E6-12 (IL+2) Center Below 1 Ω
        2.5 rotations to the left
        2.5 rotations to the right
        Z2-6 - Z1-4 Center Below 1 Ω
        2.5 rotations to the left
        2.5 rotations to the right
        Z1-3 - D16-1 (CCS) Center Below 1 Ω
        2.5 rotations to the left
        2.5 rotations to the right
        Z2-6 - D16-2 (ECC) Center Below 1 Ω
        2.5 rotations to the left
        2.5 rotations to the right
        Z2-5 - D16-3 (+DP) Center Below 1 Ω
        2.5 rotations to the left
        2.5 rotations to the right
        Z2-8 - D16-4 (EAU) Center Below 1 Ω
        2.5 rotations to the left
        2.5 rotations to the right
        Z2-9 - D16-5 (AU2) Center Below 1 Ω
        2.5 rotations to the left
        2.5 rotations to the right
        Z2-10 - D16-6 (AU1) Center Below 1 Ω
        2.5 rotations to the left
        2.5 rotations to the right
        Z1-2 - D16-8 (HO) Center Below 1 Ω
        2.5 rotations to the left
        2.5 rotations to the right
        Z1-3 - D16-1 (CCS) Center Below 1 Ω
        2.5 rotations to the left
        2.5 rotations to the right
        Z1-4 - D16-2 (ECC) Center Below 1 Ω
        2.5 rotations to the left
        2.5 rotations to the right
        Z3-1 (D-) - D15-2 (D-) Center Below 1 Ω
        2.5 rotations to the left
        2.5 rotations to the right
        Z3-2 (D+) - D15-1 (D+) Center Below 1 Ω
        2.5 rotations to the left
        2.5 rotations to the right
        Z4-1 (D2-) - D15-3 (D2-) Center Below 1 Ω
        2.5 rotations to the left
        2.5 rotations to the right
        Z4-2 (D2+) - D15-4 (D2+) Center Below 1 Ω
        2.5 rotations to the left
        2.5 rotations to the right
        Fig 1: Identifying Spiral Cable Connector Terminal
        G05419254Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002