LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2008 >> Highlander Base, AWD >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes - Mechanical (Except Hybrid) >> Brake Master Cylinder >> Reassembly

Brake Master Cylinder: Reassembly

  1. INSTALL MASTER CYLINDER RESERVOIR GROMMET 
    1. Apply lithium soap base glycol grease to 2 new master cylinder reservoir grommets.
    2. Install the 2 master cylinder reservoir grommets to the brake master cylinder reservoir assembly.
  2. INSTALL BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY 
    1. Install the brake master cylinder reservoir assembly to the master cylinder body.
    2. Mount the brake master cylinder sub-assembly in a vise.
      NOTE: Place aluminum plates on the vise to prevent damage to the brake master cylinder sub-assembly.
    3. Using a pin punch and a hammer, tap in the straight pin.
      Fig 1: Tapping In Straight Pin Using Pin Punch & Hammer
      G05417920Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL NO. 2 BRAKE TUBE WAY 
    1. Install the No. 2 brake tube way to the brake master cylinder body.
  4. INSTALL BRAKE MASTER CYLINDER TO WAY TUBE 
    1. Secure the No. 2 brake tube way to the brake master cylinder body with the 2 bolts, 2 nuts and 4 washers as shown in the illustration.

      Torque: 13 N*m (132 kgf*cm, 10 ft.*lbf) 

      Fig 2: Identifying No. 2 Brake Tube Way To Brake Master Cylinder Body Bolts
      G05417924Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Mount the brake master cylinder sub-assembly in a vise.
      NOTE: Place aluminum plates on the vise to prevent damage to the brake master cylinder sub-assembly.
    3. Using a union nut wrench (12 mm), install the brake master cylinder to way tube to the brake master cylinder body and No. 2 brake tube way.

      Torque: without union nut wrench 

      20 N*m (204 kgf*cm, 15 ft.*lbf) 

      with union nut wrench 

      18 N*m (184 kgf*cm, 13 ft.*lbf) 

      NOTE:
      • Use a torque wrench with a fulcrum length of 250 mm (9.84 in.).
      • This torque value is effective when the union nut wrench is parallel to the torque wrench.
      Fig 3: Using Union Nut Wrench To Install Brake Master Cylinder To Way Tube
      G05417925Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the 2 bolts, 2 nuts and 4 washers.