Brake Master Cylinder: Reassembly
- INSTALL MASTER CYLINDER RESERVOIR GROMMET
- Apply lithium soap base glycol grease to 2 new master cylinder reservoir grommets.
- Install the 2 master cylinder reservoir grommets to the brake master cylinder reservoir assembly.
- INSTALL BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY
- Install the brake master cylinder reservoir assembly to the master cylinder body.
- Mount the brake master cylinder sub-assembly in a vise.NOTE: Place aluminum plates on the vise to prevent damage to the brake master cylinder sub-assembly.
- Using a pin punch and a hammer, tap in the straight pin.
- INSTALL NO. 2 BRAKE TUBE WAY
- Install the No. 2 brake tube way to the brake master cylinder body.
- INSTALL BRAKE MASTER CYLINDER TO WAY TUBE
- Secure the No. 2 brake tube way to the brake master cylinder body with the 2 bolts, 2 nuts and 4 washers as shown in the illustration.
Torque: 13 N*m (132 kgf*cm, 10 ft.*lbf)
- Mount the brake master cylinder sub-assembly in a vise.NOTE: Place aluminum plates on the vise to prevent damage to the brake master cylinder sub-assembly.
- Using a union nut wrench (12 mm), install the brake master cylinder to way tube to the brake master cylinder body and No. 2 brake tube way.
Torque: without union nut wrench
20 N*m (204 kgf*cm, 15 ft.*lbf)
with union nut wrench
18 N*m (184 kgf*cm, 13 ft.*lbf)
NOTE:- Use a torque wrench with a fulcrum length of 250 mm (9.84 in.).
- This torque value is effective when the union nut wrench is parallel to the torque wrench.
- Remove the 2 bolts, 2 nuts and 4 washers.
- Secure the No. 2 brake tube way to the brake master cylinder body with the 2 bolts, 2 nuts and 4 washers as shown in the illustration.