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Home >> Toyota >> 2008 >> FJ Cruiser RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 95 (Engine Mechanical (2AZ-FE)) >> Cylinder Head >> Disassembly

Cylinder Head: Disassembly

WARNING: This page is about a different car, the 2007 Toyota RAV4. However, it is still accessible from the selected car via links, so may be relevant.
  1. REMOVE RADIO SETTING CONDENSER 
    1. Remove the bolt and condenser.
      Fig 1: Removing Radio Setting Condenser
      G04484734Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE OIL PRESSURE SWITCH 
    1. Using a 24 mm deep socket wrench, remove the sensor.
      Fig 2: Removing Oil Pressure Switch
      G04484735Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE ENGINE COOLANT TEMPERATURE SENSOR 
    1. Using SST, remove the sensor and gasket.

      SST 09817-33190 

      Fig 3: Removing Engine Coolant Temperature Sensor
      G04484736Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE CAMSHAFT POSITION SENSOR 
    1. Remove the bolt and sensor.
      Fig 4: Removing Camshaft Position Sensor
      G04484737Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE NO. 2 CAMSHAFT BEARING 
    1. Remove the No. 2 camshaft bearing.
      Fig 5: Removing Camshaft Bearing
      G04484738Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE NO. 1 CAMSHAFT BEARING 
    1. Remove the No. 1 camshaft bearing.
  7. REMOVE VALVE LIFTER 

    HINT:

    Arrange the valve lifters in the correct order.

  8. REMOVE INTAKE VALVE 
    1. Place the cylinder head on wooden blocks.
      Fig 6: Removing Camshaft Bearing
      G04484739Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST, compress the spring, then remove the 2 retainer locks.

      SST 09202-70020 (09202-00010) 

      Fig 7: Removing Retainer Locks
      G04484740Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the retainer, spring and valve from the cylinder head.

      HINT:

      Arrange the removed parts in the correct order.

  9. REMOVE EXHAUST VALVE 
    1. Place the cylinder head on wooden blocks.
      Fig 8: Removing Exhaust Valve
      G04484741Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST, compress the spring, then remove the 2 retainer locks.

      SST 09202-70020 (09202-00010) 

      Fig 9: Removing Retainer Locks
      G04484742Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the retainer, spring and valve from the cylinder head.

      HINT:

      Arrange the removed parts in the correct order.

      Fig 10: Removing Retainer
      G04484743Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE VALVE SPRING SEAT 
    1. Using compressed air and a magnetic finger, remove the spring seat by blowing air.

      HINT:

      Arrange the valves, valve springs, spring seats and spring retainers in the correct order.

      Fig 11: Removing Valve Spring Seat
      G04484744Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE VALVE STEM OIL SEAL 
    1. Using needle-nose pliers, remove the 16 oil seals.
      Fig 12: Removing Valve Stem Oil Seal
      G04484745Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002