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Home >> Toyota >> 2008 >> FJ Cruiser RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 935 (Engine Control System - Diagnostic Codes (3 Of 3)) >> DTC P1442, P1445, P2441: Stuck Close in Secondary Air Injection Vacuum Switching Valve Bank 1; Stuck Close in Secondary Air Injection Vacuum Switching Valve Bank 2; Secondary Air Injection System Switching Valve Stuck Close Bank1 >> Inspection Procedure

Inspection Procedure

WARNING: This page is about a different car, the 2006 Toyota Land Cruiser. However, it is still accessible from the selected car via links, so may be relevant.

HINT:

Read freeze frame data using the intelligent tester. Freeze frame data records the engine conditions when malfunctions are detected. When troubleshooting, freeze frame data can help determine if the vehicle was running or stopped, if the engine was warmed up or not, if the air fuel ratio was lean or rich, and other data from the time the malfunction occurred.

  1. CHECK ANY OTHER DTCS OUTPUT (IN ADDITION TO SECONDARY AIR INJECTION SYSTEM DTCS) 
    1. Connect the intelligent tester to the CAN VIM. Then connect the CAN VIM to the DLC3.
    2. Turn the ignition switch ON and turn the tester ON.
    3. Enter the following menus: DIAGNOSIS / ENHANCED OBD II / DTC INFO / CURRENT CODES.
    4. Read DTCs.

      Result 

      ANY OTHER DTCS OUTPUT (IN ADDITION TO SECONDARY AIR INJECTION SYSTEM DTCS)

      Display (DTC Output) Proceed to
      "P1442 and/or P1445" and P2441 A
      P1442 and/or P1445 B
      "P1442 and/or P1445 and/or P2441" and other DTCs C

      HINT:

      If any DTCs other than P1441 and/or P1444 and P2440 are output, troubleshoot those DTCs first.

    B: Go to step   5 

    C: GO TO DTC TABLE 

    A: GO TO NEXT STEP 

  2. CHECK VACUUM HOSES (THROTTLE BODY - VSV FOR AIR INJECTION SYSTEM) 
    1. Check that the vacuum hoses between the throttle body and VSV for air injection system are securely connected.

      OK: The vacuum hoses are securely connected. 

    2. Inspect the vacuum hoses for blockages and damage.

      OK: The vacuum hoses have no blockages and damage. 

    Fig 1: Checking Vacuum Hoses (Throttle Body - VSV For Air Injection System)
    G04435287Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG: REPAIR OR REPLACE VACUUM HOSES 

    OK: GO TO NEXT STEP 

  3. CHECK PIPES AND HOSES (CONNECTION OF AIR INJECTION SYSTEM) 
    1. Remove the intake manifold (see REMOVAL ).
    2. Check all pipes and hoses of the air injection system.

      OK: All air injection pipes and hoses are securely connected. 

    3. Check all pipes and hoses for blockage or damage.

      OK: All air injection pipes and hoses have no blockages and damage. 

    Fig 2: Checking Pipes And Hoses (Connection Of Air Injection System)
    G04435288Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG: REPAIR OR REPLACE AIR INJECTION SYSTEM PIPING AND HOSES 

    OK: GO TO NEXT STEP 

  4. CHECK AIR SWITCHING VALVE (OPERATION) 
    1. Remove the intake manifold (see REMOVAL ).
    2. Remove the Air Switching Valve (ASV).
    3. Blow air into port A and check that air is not discharged from port B.

      OK: Not discharged 

      Fig 3: Checking Air Not Discharged From Port B
      G04435289Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Apply battery positive voltage across the terminals.
    5. Blow air into port A and check that air is discharged from port B.

      OK: Discharged 

      Fig 4: Checking Air Discharged From Port B
      G04435290Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG: REPLACE AIR SWITCHING VALVE AND GO TO STEP  6

    OK: GO TO NEXT STEP 

  5. CHECK NO. 2 AIR SWITCHING VALVE (OPERATION) 
    1. Start the engine and warm it up.
    2. Turn the ignition switch OFF.
    3. Connect the intelligent tester to the CAN VIM. Then connect the CAN VIM to the DLC3.
    4. Turn the ignition switch ON and push the intelligent tester main switch ON.
    5. Enter the following menus: DIAGNOSIS / ENHANCED OBD II / SYSTEM CHECK / AIR INJ CHECK / MANUAL / OPERATION 5 and 6.

      HINT:

      OPERATION 5: AP: ON; EASV: OPEN; ASV1: OPEN; ASV2: CLOSE

      OPERATION 6: AP: ON; EASV: OPEN; ASV1: CLOSE; ASV2: OPEN

      Fig 5: Air INJ Check Display
      G04435190Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • This test only allows technicians to operate the AI system for 5 seconds. Furthermore, the test can be performed 4 times a trip. If the test is repeated, intervals of at least 30 seconds are required between tests.

        While the AI system operation using the intelligent tester is prohibited, the tester displays the prohibition (WAIT or ERROR). If ERROR (AI STATUS NG) is displayed on the tester, stop the engine for 10 minutes and then try again.

      • When performing the AIR INJ CHECK operation after the battery cable has been reconnected, wait for 7 minutes with the ignition switch turned ON or the engine running.
      • Turn the ignition switch OFF when the AIR INJ CHECK operation finishes.
    6. Read value of the A/F BANK1 and BANK2 on the intelligent tester.

      Result 

      NO. 2 AIR SWITCHING VALVE (OPERATION)

      Air switching valve No. 2 operation Air fuel ratio
      Open 18 or more
      Closed Approximately 14.5

      HINT:

      • When the No. 2 ASV operates normally, the A/F value is 18 or more when the valve is open, and approximately 14.5 when the valve is closed.
      • Perform the following procedures only on the bank of which the valve is not open.

    GO TO NEXT STEP 

  6. CHECK VSV (FOR AIR INJECTION SYSTEM) 
    1. Turn the ignition switch OFF.
    2. Disconnect the vacuum hoses from the VSV for air injection system.
    3. Connect the intelligent tester to the CAN VIM. Then connect the CAN VIM to the DLC3.
    4. Start the engine and turn the tester ON.
    5. When the air switching valve is operated using the intelligent tester, check that negative pressure from port A.
      Fig 6: Checking Negative Pressure From Port A
      G04435292Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Enter the following menus: DIAGNOSIS / ENHANCED OBD II / SYSTEM CHECK / AIR INJ CHECK / MANUAL / OPERATION 2.

      HINT:

      OPERATION 2: AP: ON; EASV: OPEN; ASV1: OPEN; ASV2: OPEN

      NOTE:
      • This test only allows technicians to operate the AI system for 5 seconds. Furthermore, the test can be performed 4 times a trip. If the test is repeated, intervals of at least 30 seconds are required between tests.

        While the AI system operation using the intelligent tester is prohibited, the tester displays the prohibition (WAIT or ERROR). If ERROR (AI STATUS NG) is displayed on the tester, stop the engine for 10 minutes and then try again.

      • When performing the AIR INJ CHECK operation after the battery cable has been reconnected, wait for 7 minutes with the ignition switch turned ON or the engine running.
      • Turn the ignition switch OFF when the AIR INJ CHECK operation finishes.

      OK: Negative pressure from port A 

    7. Reconnect the vacuum hose.

    NG: Go to step   10 

    OK: GO TO NEXT STEP 

  7. CHECK VACUUM HOSES (AIR SWITCHING VALVE - VSV FOR AIR INJECTION SYSTEM) 
    1. Check that the vacuum hoses between the No. 2 air switching valve(s) and VSV for air injection system are securely connected.

      OK: The vacuum hose(s) are securely connected. 

    2. Check the vacuum hoses for blockages and damage.

      OK: The vacuum hoses have no blockages and damage. 

    Fig 7: Checking Vacuum Hoses (Air Switching Valve - VSV For Air Injection System)
    G04435293Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG: REPAIR OR REPLACE VACUUM HOSES 

    OK: GO TO NEXT STEP 

  8. CHECK NO. 2 AIR SWITCHING VALVE (OPERATION) 
    1. Remove the No. 2 air switching valve.
    2. Blow air into port B and check that air is not discharged from port C.

      OK: Not discharged from port C 

      Fig 8: Checking Air Not Discharged From Port C
      G04435294Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Apply vacuum 30 kPa (225 mmHg) to port A, blow air into port B and check that air is discharged from port C.

      OK: Discharged from port C 

      Fig 9: Checking Air Discharged From Port C
      G04435295Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG: REPLACE NO. 2 AIR SWITCHING VALVE 

    OK: GO TO NEXT STEP 

  9. CHECK AIR INJECTION PIPE (NO. 2 AIR SWITCHING VALVE - EXHAUST MANIFOLD) 
    1. Check that the air injection pipe between the No. 2 air switching valve(s) and exhaust manifold are securely connected.

      OK: The air injection pipe is securely connected. 

    2. Check the air injection pipe for blockages and damage.

      OK: The air injection pipe has no blockages and damage. 

    Fig 10: Checking Air Injection Pipe (No. 2 Air Switch Valve - Exhaust Manifold)
    G04435296Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG: REPAIR OR REPLACE AIR INJECTION PIPE 

    OK: CHECK FOR INTERMITTENT PROBLEMS 

  10. CHECK VSV (FOR AIR INJECTION SYSTEM) 
    1. Disconnect the 2 vacuum hoses.
    2. Disconnect the VSV for air injection system connector.
    3. Blow air into port B. Check that air does not flow from port A.

      OK: Air does not flow from port A 

      Fig 11: Checking Air Not Flow From Port A
      G04435297Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Apply battery positive voltage across the terminals. Then blow air into port B and check that air flows from port A.

      OK: Air flows from port A 

      Fig 12: Checking Air Flows From Port A
      G04435298Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG: REPLACE VSV 

    OK: REPLACE ECM 

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