Rear Brake Flexible Hose: Installation

HINT:

• Use the same procedures for the LH side and RH side.
• The procedures listed below are for the LH side.

1. INSTALL REAR BRAKE TUBE FLEXIBLE HOSE 
   NOTE: The gasket and union bolt must be used as a set, as shown in the illustration.
   Fig 1: Identifying Gasket And Union Bolt As A Set

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   1. Connect the flexible hose with new gasket(s) and the union bolt to the disc brake cylinder.

      Torque: 30.4 N*m (310 kgf*cm, 22 ft.*lbf) 

      HINT:

      Install the flexible hose lock securely in the lock hole in the cylinder.

      Fig 2: Connecting Flexible Hose With Gasket To Cylinder

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   2. Set the flexible hose to the connecting point with the brake tube (labeled A), and then attach a new clip (labeled B).
   3. Using SST, connect the flexible hose to the brake tube (labeled A) while holding the flexible hose with a wrench.

      SST 09023-00101 

      Torque: 15.2 N*m (155 kgf*cm, 11 ft.*lbf) without SST 

      14 N*m (144 kgf*cm, 10 ft.*lbf) with SST 

      Fig 3: Connecting Flexible Hose To Brake Tube

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      Use a torque wrench with a fulcrum length of 30 cm (11.81 in.).

      NOTE:

      • Do not bend or damage the brake tube.
      • Do not allow any foreign matter such as dirt and dust to enter the brake tube from the connecting point.
2. FILL RESERVOIR WITH BRAKE FLUID (See  BRAKE FLUID  ) 
3. BLEED AIR FROM BRAKE MASTER CYLINDER (See  BLEEDING  ) 
4. BLEED AIR FROM BRAKE LINE (See  BLEEDING  ) 
5. BLEED AIR FROM ABS AND TRACTION ACTUATOR ASSEMBLY (See  BLEEDING  ) 
6. CHECK BRAKE FLUID LEVEL IN RESERVOIR (See  BRAKE FLUID  ) 
7. CHECK FOR BRAKE FLUID LEAKAGE 
8. INSTALL REAR WHEEL 

   Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf)