Front Brake Pad, Brake Caliper & Brake Rotor: Installation

HINT:

• Use the same procedures for the LH side and RH side.
• The procedures listed below are for the LH side.

1. INSTALL DISC BRAKE CYLINDER ASSEMBLY LH 
   1. Apply silicon grease (Multemp SI-B) on the contact surfaces of the cylinder parts indicated by the arrows.
      Fig 1: Installing Disc Brake Cylinder Assembly LH

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   2. Install the cylinder with the 2 bolts.

      Torque: 34.3 N*m (350 kgf*cm, 25 ft.*lbf) 

      Fig 2: Installing Cylinder

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. CONNECT FRONT FLEXIBLE HOSE 
   NOTE: The gasket and union bolt must be used as a set, as shown in the illustration.
   Fig 3: Connecting Front Flexible Hose

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   1. Connect the flexible hose with new gasket(s) and the union bolt.

      Torque: 29.4 N*m (300 kgf*cm, 22 ft.*lbf) 

      HINT:

      Install the flexible hose lock securely in the lock hole in the cylinder.

3. FILL RESERVOIR WITH BRAKE FLUID (See  BRAKE FLUID  ) 
4. BLEED AIR FROM BRAKE MASTER CYLINDER (See  BLEEDING  ) 
   Fig 4: Connecting Flexible Hose With Gasket

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. BLEED AIR FROM BRAKE LINE (See  BLEEDING  ) 
6. BLEED AIR FROM ABS AND TRACTION ACTUATOR ASSEMBLY (See  BLEEDING  ) 
7. CHECK BRAKE FLUID LEVEL IN RESERVOIR (See  BRAKE FLUID  ) 
8. CHECK FOR BRAKE FLUID LEAKAGE 
9. INSTALL FRONT WHEEL 

   Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf)